As manufacturers of innovative commercial bakery equipment, Exact Mixing can help you improve the consistency of your products, reduce your labor costs, and simplify your mixing process.
Founded in Memphis, Tennessee in 1994, Exact Mixing, now a Reading Bakery Systems brand located in Robesonia, Pennsylvania, is the leading supplier of Continuous Mixing systems for the food industry. Our knowledgeable team has solved complex mixing challenges for customers across the globe.
Explore Continuous Mixing Over Batch Mixing
Batch mixing is a process in which ingredients for a single batch are loaded (either at once or in a pre-defined sequence), mixed, and discharged from the mixer before introducing another batch. The time between batches often results in inconsistencies in batches due to processing variations and controlling mechanisms.
Continuous Mixing, in comparison, is the process of continuously metering ingredients directly into the mixing chamber and generating a continuous stream of mixed product at the exit of the mixer. This results in even dough hydration, better integration of minor ingredients, and eliminates the dough variables caused by batch mixing. One mixer can feed multiple lines and can be operated with less labor and energy than batch mixing.
Exact Continuous Mixing Solutions
The Exact Mixing MX Continuous Mixer is our most versatile mixer. It is well suited for a wide range of products including cookies, snacks, pizza, batters, icings, and pastes. It is also an ideal first stage mixer when your process requires creme up and pre-blend stages. This mixer offers dough production rates from 500 to 6,000 kg/hour.
The Exact Mixing EX Continuous Mixer is ideal for pretzels, crackers, sweet goods, pie crusts, pet treats, and a variety of other wheat-based snacks. Due to full automation, it uniformly mixes products with different dough moisture levels, reduces lay time, eliminates dough troughs, and reduces labor and energy. This mixer offers dough production rates from 50 to 10,000 kg/hour.
The Exact Mixing HDX or High Development Continuous Mixer is another excellent option. Designed specifically to manufacture highly developed dough at low temperatures, it’s a perfect choice for ultra-high absorption doughs such as buns, breads, rolls, English muffins and similar products. The HDX mixer offers dough production rates from 1,500 to 10,000 kg/hour.
The Exact Mixing FX Continuous Mixer is designed to evenly distribute small amounts of moisture into large amounts of powder by lifting the powder into atomized liquids. It is suitable for hydroscopic powders such as potato flakes used to make fabricated potato chips and any other low moisture mixtures. This mixer offers dough production rates from 100 to 1,250 kg/hour.
The Exact LDX Continuous Mixer is an excellent choice for most types of cookies and other products that require ingredient blending before flour is added. In the first mixing stage, all minor ingredients can be combined with some of the flour and the fat can be cut in. In the final stage, the remaining flour is added to create the final dough. This mixer offers dough production rates from 1,500 to 7,500 kg/hour.
If you are evaluating manufacturers of commercial bakery equipment, consider Exact Mixing and our unrivaled line of Continuous Mixing systems. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online and explore our innovative equipment.