Imagine running a commercial bakery with equipment that blends dough ingredients together and then feeds the dough into multiple lines for additional processing. In 1994, Exact Mixing introduced the continuous mixing method for processing dough, and the result has been a revolutionary change in the commercial bakery industry.
Before 1994, industrial bakeries operated batch mixing systems, which process one batch of dough before being capable of starting another dough recipe. As the manufacturer of commercial bakery equipment for mixing, Exact Mixing has provided commercial bakeries with the tools required to dramatically speed up the dough-blending process.
The result for your commercial bakery is much more money coming in and less money going out.
What Are the Benefits of Operating Continuous Mixers?
If you asked us to describe in one word why continuous mixing systems outperform batch mixing systems, the one word would be automation. The team of engineers at Exact Mixing has fully automated each of the five continuous mixer models in our lineup. Automation starts with accurately measuring ingredients before the ingredients feed into a mixing chamber. Instead of assigning employees to monitor the entire four-stage dough-mixing process, our automated machines complete each stage without the need for hands-on human monitoring. Even during the development stage of the dough-mixing process, automation ensures each recipe uniformly forms into masses that are consistent in size, shape, weight, and texture.
Automation also is a key component of our proprietary Hydrobond Technology, which mixes moisture with dry ingredients on a particle-to-particle basis. The result is evenly hydrated dough that never develops unsightly deformations such as cracks and lumps. When you process consistently formed dough, your commercial bakery generates higher yields while at the same lowering operating costs. Generating higher production volumes with lower operating costs also is the result of the clamshell design of our mixing chambers. The clamshell design prevents harmful cross-contamination while allowing for much faster changeovers.
Check out the details of each continuous mixing system:
Attend a Live Demonstration
Many manufacturers of commercial bakery equipment for mixing display their machines in action by uploading videos to their websites or social media channels. Exact Mixing offers much more than videos to present our machines in action. We invite you and your team to attend a live demonstration at the Reading Bakery Systems Science & Innovation Center located in Sinking Spring, Pennsylvania. After watching live demonstrations of our five continuous mixing systems, you get the opportunity to operate one or more machines to see how features such as flow liquid systems and automated bulk ingredient handling work.
We emphasize to all potential customers that Exact Mixing provides superior support before they purchase a continuous mixing system, as well as during the time it takes to set up one or more models. Before you buy a continuous mixing system, one of our engineers works with you to determine which model or models meet your recipe and production volume needs. Our tool called the Continuous Mixing Calculator works with raw data to ensure you make the right decision for your commercial bakery. During the installation process, a team of engineers from Exact Mixing tests each machine to reach optimal performance. You also learn how to get the most out of your new machines, as well as discover how to maximize the performance of Hydrobond Technology
Discover why Exact Mixing is the highest-rated of all manufacturers of commercial bakery equipment for mixing. Learn more by calling our headquarters at 610-693-5816 or by submitting the short form found on our website.