Evaluating loss-in-weight feeder manufacturers for your commercial bakery mixing equipment? Look no further than Exact Mixing for the right solution. Our Loss-in-Weight technology is the most accurate feeding technology available.
Exact Mixing, a Reading Bakery Systems brand, is the leading supplier of Continuous Mixing Systems for the food industry. Since 1994, we have solved complex mixing challenges for customers across the globe, enabling them to eliminate the problems associated with batch mixing and produce consistent products all day, every day.
The ability to accurately and consistently meter ingredients into a continuous mixer is crucial for the quality and consistency of the product at the mixer discharge. That is why Exact Mixing designs and supplies metering systems for almost every mixer we supply. Not only must the metering system accurately meter raw materials into the mixer, it must be versatile, easy to clean, and reliable. The critical parts of the metering system- metering device, device control, and system recipe controls – must work together seamlessly.
Dry Materials Metering
Exact Mixing Systems are designed with gravimetric, Loss-in-Weight technology, which provides precise, uninterrupted dry ingredient metering to the Mixer. The Loss-In-Weight feeder receives a set point from the system recipe control. The actual process value is returned to the system recipe control from the Loss-In-Weight feeder. The two values (set point and actual value) are constantly compared and recorded. Most often the two values are the same, but if there is a discrepancy, the system alarms the operator to investigate.
Liquid ingredients are metered with the use of metering pumps, flow meters, and closed loop controls. As with Dry Metering, the two values (set point and actual value) are constantly compared and recorded. Most often the two values are the same, but if there is a difference, the system alarms the operator to investigate. Depending on the ingredient needs, liquid systems can be jacketed for heating or cooling.
Special Requirements Metering
Some ingredients require specially engineered metering systems. Examples include solid fats, pastes, easily damaged particulates, two phase liquids and other dough streams. Exact Mixing engineers have experience in all these metering systems and can meet your most difficult metering challenges.
Exact Mixer Models
The Exact Mixing MX Continuous Mixer is our most versatile mixer. It Is well-suited for a wide range of products including pizza, cookies, snacks, batters, icings, and pastes.
The Exact Mixing EX Continuous Mixer Is an excellent choice for low-absorption, stiff, wheat-based doughs, such as crackers, bagels, pretzels, pizza, sweet goods and pet treats.
The Exact Mixing HDX or High Development Continuous Mixer Is designed specifically to manufacture highly developed dough at low temperatures and Is ideal for ultra-high absorption doughs, such as buns, breads, rolls, English muffins and similar products
The Exact Mixing FX Continuous Mixer is ideal for hydroscopic powders such as potato flakes used to make fabricated potato chips or any other low moisture mixtures.
The Exact LDX Continuous Mixer features 2-stage mixing for products that benefit from creme up and final mixing stages such as most types of cookies and other applications where ingredients are blended before the flour is added.
When you are ready to explore loss-in-weight feeder and continuous mixing technology from manufacturers like Exact Mixing, call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or click here to learn more.