Is your bakery having trouble ramping up production volumes to meet higher customer demand? Have you noticed your energy bills increasing to the point where energy costs are squeezing the last few dollars out of profit margins? Do you spend too much time fixing operational issues that develop during dough-blending? If you answered yes to any of these questions, the time has come to consider installing other types of bakery manufacturing machinery.
Founded in 1994, Exact Mixing introduced a line of continuous mixers that became game-changers for commercial bakeries. Although the first few years of competing with batch mixers did not lead to tangible results that confirmed the superiority of our bakery manufacturing machinery, the financial and logistical support we received from Reading Bakery Systems gave us a permanent advantage that has helped our customers ramp up production orders while at the same time ramp down production costs.
What is the Continuous Mixing Process?
Why do continuous mixers outperform batch mixers? There are many reasons, such as automated technology and superior materials. However, dough-blending is the fundamental difference between batch mixers and continuous mixing systems.
Batch mixers must process one dough recipe before starting another. If it takes 20 minutes for one batch of dough to process, bakeries must wait 20 minutes to start another production order. On the other hand, continuous mixing systems feed, measure, mix, and develop dough recipes. This constant flow of dough recipes generates more revenue for your business. For example, one dough recipe gently kneads dough, while another feeds dry ingredients to the measurement station.
What Continuous Mixer Models Does Exact Mixing Offer?
Right from the start of our business, Exact Mixing prioritized designing continuous mixing systems to address virtually every type of dough recipe. We have met this goal by offering five continuous mixier models.
Wheat-based food products have increased in popularity because of the proven digestive health benefits of consuming wheat. The EX Continuous Mixer helps bakeries quickly ramp up production for wheat-based crisps and crackers. This machine mixes dough ingredients for recipes that have different moisture levels.
As Exact Mixing’s most versatile continuous mixing system, the MX Continuous Mixer is the perfect first-stage machine to complete the pre-blend and creme-up phases. It creates the dough for a wide variety of baked goods, including cookies, cake batters, and pizza crusts.
The FX Continuous Mixer leverages the power of Hydrobond Technology to create the dough that forms fabricated corn and potato chips. Small quantities of atomized liquids lift into large amounts of hydroscopic powders to make the dough for this delicate baked good. Automated technology ensures the precise measurement of low moisture levels.
The LDX Continuous Mixer handles large production orders with a two-step mixing stage without producing too much heat. This machine specializes in blending every dry ingredient before the system adds flour to prepare the dough development stage.
Also referred to as a high-development continuous mixing system, the HDX Continuous Mixer develops dough at super-low temperatures. Forceful kneading allows this machine to create dough recipes that form into thick baked goods like buns, bread, hard rolls, and English muffins.
Discover the advantage of installing the bakery manufacturing machinery designed and manufactured by Exact Mixing. You can reach us by calling 610-693-5816 or submitting the Contact form on our website.
