When you are looking for innovative industrial food mixing equipment, consider Exact Mixing, a Reading Bakery Systems brand. We are the world’s leading supplier of Continuous Mixing Systems for the food industry.
Exact Mixing is dedicated to solving complex mixing challenges for customers across the globe. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process. We offer a full line of mixer models and sizes that will successfully mix a wide variety of food products.
About Continuous Mixing Technology
Industrial mixing consists of four primary operations:
- Delivering bulk ingredients (typically flour) to the mixing area
- Measuring ingredients placed in the mixer
- Mixing the ingredients into a dough
- Handling the dough as it exits the mixer.
In a batch mixing process, these four operations are often treated, designed and implemented separately. Continuous Mixing, in contrast, integrates all four operations into a single process. Bulk delivery, metering, mixing and dough handling become a cohesive, uninterrupted process. Metering systems are accurate and designed for accuracies of ±0.25% or better. Products with dough moisture levels that range from very low to very high are uniformly mixed without generating excessive heat. Dough is discharged from the mixer in a constant stream rather than in one large batch every 10 to 15 minutes.
Continuous Mixing Applications
Almost any product that can be made with a traditional batch mixer can be made on a Continuous Mixer. No single type of batch mixer is ideal for all products. This is also true for continuous mixers. This is why Exact Mixing offers a range of continuous mixer models.
Bakery Goods: Bakery products, such as bagels, pizza, cookies, pie crusts, pocket sandwiches, pastries, pet treats and more, are produced in our EX Continuous Mixer. It is designed specifically for mixing these low- to mid-absorption, fully developed doughs.
Crackers: Consider the Exact EX Continuous Mixer for your cracker products and the low absorption, very stiff dough. The thorough mixing action quickly develops a mass and evenly blends the leavening agents into the dough for a uniform piece size after the oven.
Wheat-Based Snacks: The EX Continuous Mixer is also ideal for wheat-based snack products where dough moisture levels range from very low to very high, including bread snacks, pretzels, bread chips, rye chips, sushka, and similar applications.
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer which is designed specifically for mixing ultra-high absorption, highly developed dough, such as for breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and similar products.
Crisp Products: The Exact FX Continuous Mixer is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more.
Fillings, Icings & Batters: The MX Continuous Mixer is designed specifically for mixing high-fat, high-solid products, such as icings, batters, peanut butter, muffins, pie fillings, cake-style donuts and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat.
Discover the benefits of Exact Mixing’s unrivaled range of industrial food mixing equipment and explore how Continuous Mixing can improve your baked goods and snack food production process. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or click here to contact us online.