Exact Mixing offers the most advanced dough mixing machinery for your bread and bun manufacturing process and a wide range of other products. With our Continuous Mixing equipment and expertise, we can help you improve consistency, reduce labor, cut costs, and simplify your mixing process.
Since 1994, Exact Mixing, a Reading Bakery Systems brand, has solved complex mixing challenges for customers across the globe. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process.
Continuous Mixing for Bread Dough
Exact Mixing manufactures the HDX Continuous Mixer specifically for ultra-high absorption, highly developed dough at low temperatures, such as for breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, and multi-grain products.
This Continuous Mixer is a two-stage system. First, all ingredients are mixed into a uniform mass with a twin-screw mixer. Then, in a separate section, the dough is kneaded to the proper development level with a single-screw mixer.
The Exact HDX Mixer offers dough production rates from 1,500 to 10,000 kg/hour. It provides precise and uninterrupted ingredient metering to the mixer and eliminates the chance of contamination because the dough is never exposed to the environment.
Other Continuous Mixing Applications
Crackers: Consider the Exact EX Continuous Mixer for cracker products and other low-absorption, stiff, wheat-based doughs. The thorough but gentle mixing action quickly develops a mass and evenly blends leavening agents into the dough without generating excessive heat.
Crisp Products: The Exact FX Continuous Mixer is designed for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, corn chips, veggie chips, rice crisps, potato snack, multigrain chips, and more.
Cookies: The LDX Continuous Mixer is designed for cookies and any application where ingredients are blended before the flour is added. The two-stage mixing process is ideal for products that benefit from creme up and final mixing stages.
Cookies, Snacks, Fillings, Icings & Batters: The MX Continuous Mixer is our most versatile mixer. It is designed to mix high-fat, high-solid products, such as icings, peanut butter, muffins, pie fillings, cake-style donuts, batters, and other fat/sugar mixtures. Blending is done quickly to form a uniform mixture without creating excessive heat.
Need a Demonstration of Exact Continuous Mixers?
To see your pet treats or other products being mixed in a continuous process, visit our Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all Exact Mixers are available.
Our 6-Step Demonstration Process will demonstrate the many benefits of Continuous Mixing using your ingredients and know-how at a pilot-scale level.
The process will help identify advantages, such as greater consistency and reduced labor expenses. You will also learn how Continuous Mixing can meet the challenges of food safety and energy efficiency.
Once the process is demonstrated to your satisfaction, a Continuous Mixing system can be quoted to meet your requirements and budget.
Consider dough mixing machinery from Exact Mixing as you evaluate industrial mixing equipment for your bakery. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online to learn more about our Continuous Mixing systems.