Are you struggling with an inconsistent and inefficient tortilla or bun production line? Continuous Mixing equipment from Exact Mixing may be the answer you’ve been seeking.
Since 1994, Exact Mixing has developed solutions for the tortilla, bread and bun, baked snack, cookie, cracker, sweet goods, pizza, and pet treat industries. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process.
Continuous Mixing Applications
Almost any product that can be made with a batch mixer can be made on a Continuous Mixer. No single type of batch mixer is ideal for all products, and the same is true for continuous mixers. This is why Exact Mixing offers a range of continuous mixer models. They include:
Exact HDX Continuous Mixer: This mixer offers dough production rates from 1,500 to 10,000 kg/hour and is designed specifically for mixing ultra-high absorption, highly developed dough, including:
- Tortillas
- Hamburger/ hot dog buns
- Breads/ buns
- Rolls – Hoagie style
- Rolls – Brown and Serve
- Rolls – Hard
- English muffins
- Specialty breads
- Multi-grain bread products
Exact MX Continuous Mixer: This Mixer offers dough production rates from 500 to 6,000 kg/hour and is designed specifically for mixing high-fat, high-solid products, such as:
- Snacks
- Pretzels
- Pizza
- Cake-style donuts
- Muffins
- Nut bars
- Protein bars
- Icings
- Batters
- Peanut butter
- Pie fillings
- Fat/sugar mixtures
Exact EX Continuous Mixer: This mixer offers dough production rates from 50 to 7,500 kg/hour and is an excellent choice for doughs with moisture levels that range from very low to very high, including:
- Wirecut, rotary moulded, and deposited cookies
- Honey Buns
- Brownies
- Yeast raised donuts
- Cinnamon rolls
- Saltines
- Graham crackers
- Snack crackers
- Pretzels
- Pizza
- Pita bread
- Bagels
- Bread snacks
- Bread chips
- Pie crusts
- Ice cream wafers
- Sushka
- Pet treats
- All but the lowest viscosity powder/liquid mixtures
Exact FX Continuous Mixer: This mixer offers dough production rates from 100 to 1,250 kg/hour and is designed specifically for products where critical moisture levels determine final product texture, such as:
- Baked potato chips
- Stackable potato chips
- Potato snacks
- Corn chips
- Rice crisps
- Veggie chips
- Multi-grain chips
Exact LDX Continuous Mixer: This 2-stage mixer offers dough production rates from 1,500 to 7,500 kg/hour and is an excellent choice for products that benefit from creme up and final mixing stages, such as:
- Most types of cookies
- Other 2-stage products
Science & Innovation Center
When you are ready to explore which Exact Continuous Mixing equipment may be the best choice for your products, visit with our team at the Reading Bakery Systems Science & Innovation Center in Sinking Spring, Pennsylvania, USA.
A dedicated Continuous Mixing area features all of the Exact Mixer models and also includes an automated bulk handling system, a horizontal dry blender, gravimetric dry feeders and mass flow liquid systems. Customers can work with our team to test machinery and processing techniques; develop new products; and produce market samples for testing.
Call Exact Mixing’s Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or click here to contact us online when you are ready to improve the consistency and yields of your tortilla and bun production line with a Continuous Mixing System.
