Exact Mixing offers the most advanced production line equipment for buns, breads, and rolls. As suppliers of Continuous Mixing equipment, we can help you improve consistency, reduce labor, cut costs, and simplify your mixing process.
Exact Mixing, a Reading Bakery Systems brand, is the leading global supplier of Continuous Mixing Systems for the baked food industry. We offer a full line of mixer models and sizes that will successfully mix a wide variety of food products.
Our continuous mixing systems are ideal for the bread and bun, cookie, cracker, baked snack, sweet goods, pizza, and tortilla industries. Customers will also find continuous mixing solutions for non-bakery items, such as protein bars, peanut butter, icings, and pet treats.
Advantages of Continuous Mixing
- Improves reliability and repeatability
- Eliminates bun surface imperfections
- Creates consistent bun and roll shape
- Accommodates “within spec” flour variations
- Maximizes water absorption—reduces cost of ingredients, improves yield
- Eliminates dough contamination
- Quick and easy sanitation
- Reduces labor and peak energy demand
- Eliminates mixer loading errors
- Easy to learn and operate
- Allows consistent time between mixing and further processing
- Dough exits the mixer in usable sized loaves
Continuous Mixing for Bread, Buns & Rolls
The Exact Mixing HDX Continuous Mixer is designed specifically to manufacture ultra-high absorption, highly developed dough, such as for breads, buns, hard rolls, English muffins, tortillas, and multi-grain products, at low temperatures.
This High Development Continuous Mixer manufactures highly developed dough at low temperatures. A two-stage system, it is designed to mix all ingredients into a uniform mass in the first stage with a twin-screw mixer. In the second stage, the dough is kneaded to the proper development level with a single-screw mixer.
The Exact HDX Mixer provides precise and uninterrupted ingredient metering to the mixer and eliminates the chance of contamination because the dough is never exposed to the environment. This mixer offers dough production rates up to 10,000 kg/hour.
The HDX Mixer’s standard features and specifications include stainless steel construction, liquid jacketed and insulated mixer barrels with inlet and outlet connections, and a pneumatic cutter used at the exit of the mixer to cut dough into manageable chunks. Exact Mixing also offers automated dough handling systems to transport dough to downstream equipment.
Is a Continuous Mixing System Expensive?
Continuous Mixing Systems are almost always initially higher in cost than batch mixers. This is primarily because the Continuous Mixer requires an ingredient feeder in order to meter raw materials entering the mixer.
But cost of operation and ownership is almost always less expensive than batch mixing. Continuous Mixing payback opportunities come from greater yield, increased throughput, better consistency, reduced manpower, reduced downstream handling equipment, and lower energy usage.
Contact Us Today
As suppliers of production line equipment for commercial bakeries, Exact Mixing can help you Improve your production of bread, buns, and rolls with state-of-the-art Exact Mixing Continuous Mixing equipment. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online for more information.
