If you are looking for state-of-the-art commercial snack production equipment, look no further than Exact Mixing. We can help you eliminate problems associated with batch mixing and produce a more consistent dough all day, every day.
Exact Mixing, a Reading Bakery Systems brand, is the leading supplier of Continuous Mixing Systems for the food industry. Since 1994, we have solved complex mixing challenges for customers across the globe.
Our Continuous Mixers are ideal for the baked snack, cookie, cracker, sweet goods, pizza, tortilla, and bread and buns industries. We also offer continuous mixing solutions for non-bakery items, such as protein bars, peanut butter, icings, and pet treats.
Proven Continuous Mixing Applications
Bakery Goods: Wheat-based snack products, such as crackers, bagels, pizza, cookies, bread snacks, pretzels, rye chips, pie crusts, pocket sandwiches, and pastries, and other low- to mid-absorption fully developed doughs, such as for pet treats, are produced in our EX Continuous Mixer. This mixer offers dough production rates up to 7,500 kg/hour.
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer which is designed specifically for mixing ultra-high absorption, highly developed dough, such as for breads, buns, hamburger buns, hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and similar products. This mixer’s dough production rates range from 1,500 to 10,000 kg/hour.
Baked Chips & Crisps: The Exact FX Continuous Mixer is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more. This mixer offers dough production rates up to 1,250 kg/hour.
Cookies: The Exact LDX Continuous Mixer is an excellent choice for cookies and other products that require ingredient blending before flour is added, In the first mixing stage, all minor ingredients can be combined with some of the flour and the fat can be cut in. In the final stage, the remaining flour is added to create the final dough. This mixer offers dough production rates up to 9,000 kg/hour.
Fillings, Icings & Batters: The MX Continuous Mixer is designed specifically for mixing high-fat, high-solid products, such as icings, batters, peanut butter, muffins, pie fillings, cake-style donuts and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat. The MX Mixer offers dough production rates up to 8,000 kg/hour.
What is the Cost of a Continuous Mixing System?
Continuous mixing systems are almost always higher in cost initially than batch mixers. This is because the raw materials that enter the continuous mixer have to be metered, which requires ingredient feeders. On the other hand, cost of operation and ownership is almost always less expensive with continuous mixing. Continuous mixing payback opportunities come from increased yield, increased throughput, increased consistency, reduced manpower, reduced downstream handling equipment, and reduced energy.
As you assess snack production equipment, discover the tremendous benefits of Exact Mixing’s unrivaled range of Continuous Mixers. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online to learn more.