One of the most influential costs on your income statement concerns energy. If your bakery creates dough for smaller baked goods such as cookies and wheat-based thin snacks, the machines that process the dough consume little energy. However, if your bakery processes dry and wet ingredients that form thick, super-high absorption dough, you need quality commercial mixers to produce bread rolls. These machines consume much more energy than other dough-processing machines, especially if your bakery has installed batch mixers to get the job done.
Batch mixers are not the preferred machines to blend the ingredients that form the highly-developed, ultra-absorption dough for several reasons. The most prominent reason batch mixers perform poorly with recipes that create thick baked goods such as bread and hard rolls is because the batch mixing process takes too much time. On the other hand, one of the continuous mixers offered by Exact Mixing represents the perfect quality commercial mixer for bread roll production because our unique machines constantly feed, measure, and blend ingredients and fully develop dough during the last stage of the process.
What Are the Advantages of Using Continuous Mixers?
Batch mixers offer one advantage over continuous mixers: They cost less to produce. However, when all the accounting is done comparing the two types of mixers, continuous mixers save your bakery more money. Automation is why you recoup the initial higher cost of a continuous mixing system. The engineers at Exact Mixing have incorporated automated technology into each of our continuous mixing systems. Each of the four stages of the dough mixing process is automated, so you do not have to budget for as much labor to monitor each of the four dough blending stages.
Automation also helps your bakery save money on food costs. Every dough recipe includes accurately measured dry and wet ingredients to prevent food waste. Our proprietary automated technology also closely monitors energy usage to create the most efficient process. Your bakery saves money on costly energy bills while diminishing its carbon footprint at the same time. Our continuous mixers benefit from automated technology because the system constantly monitors each stage of the dough-mixing process for potential external contaminants.
Of the five continuous mixing systems designed and manufactured by Exact Mixing, which model is best for bread roll production?
HDX Continuous Mixer for Bread Roll Production
Exact Mixing offers five continuous mixer models, but just one is designed for bread roll production. Our engineers designed the HDX Continuous Mixer to manufacture highly developed, ultra-absorption dough used for creating thick baked goods like bread and hard rolls and hamburger and hot dog buns. A twin-screw blade blends dry and wet ingredients before a single-screw blade gently needs the uniform dough mass to meet the requirements of a recipe. This machine develops dough at very low temperatures to prevent overheating, which can cause surface imperfections and damage the machine.
Production rates for the HDX Continuous Mixer vary between 1,500 kg and more than 10,000 kg per hour.
Enjoy Unsurpassed Customer Service Support
Exact Mixing does not end the customer relationship when we sell one of our continuous mixing systems. We provide customer service support whenever you need it. For example, you can expect one of our customer service representatives to help you maximize the benefits delivered by installing the HDX Continuous Mixer. If you encounter a problem you cannot solve, one of our customer service representatives may be able to walk you through a solution over the phone or via an online chat.
Learn more about the HDX Continuous Mixer by submitting the Contact form or calling 610-693-5816.