When you are looking for innovative mixing equipment for snack production in your commercial bakery, consider Exact Mixing, the world’s leading supplier of Continuous Mixing Systems for the food industry.
Exact Mixing, a Reading Bakery Systems brand, is dedicated to solving complex mixing challenges for customers around the globe. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process. We offer a full line of mixer models and sizes that will successfully mix a wide variety of food products.
What is Continuous Mixing?
Continuous Mixing is the process of continuously metering ingredients directly into the mixing chamber and generating a continuous stream of mixed product at the exit of the mixer. The mixing may be done in stages to ensure all ingredients are properly incorporated.
At Exact Mixing, we design and supply metering systems to almost every Continuous Mixer we supply. Mixers are designed using Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system so the operator is always able to confirm and modify as needed.
Production volumes for our Continuous Mixers range from 50 kg/hour to over 10,000 kg/hour, and they can be operated in an almost employee-free environment to increase cost savings and value.
Continuous Mixing Applications
Bakery Goods: Wheat-based snack products, such as crackers, bagels, pizza, cookies, bread snacks, pretzels, rye chips, sushka, pie crusts, pocket sandwiches and pastries, and other low- to mid-absorption, fully developed doughs, such as for pet treats, are produced in our EX Continuous Mixer.
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer which is designed specifically for mixing ultra-high absorption, highly developed dough, such as for breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and similar products.
Baked Chips & Crisps: The Exact FX Continuous Mixer is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more.
Fillings, Icings & Batters: The MX Continuous Mixer is designed specifically for mixing high-fat, high-solid products, such as icings, batters, peanut butter, muffins, pie fillings, cake-style donuts and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat.
Try our Continuous Mixing Calculator to find out if your process is a good fit for continuous mixing. If you would like to see your products being mixed in a continuous process, visit our Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all types of Exact Mixers are available.
To learn more about how to improve your snack production process with Continuous Mixing equipment from Exact Mixing, please call us at (01) 610.693.5816 or contact us online today.
