Whether your commercial bakery produces dough for one type of baked good or a wide variety of delectable treats, Exact Mixing offers a line of continuous mixers that saves your company money while increasing production at the same time. As part of the Reading Bakery Systems family of brands, Exact Mixing has offered the continuous mixing method as an alternative to the batch mixing process for over 30 years. Although the initial investment in our continuous mixing equipment is a bit higher than the investment you have to make to purchase batch mixing equipment, the long-term reward is substantial cost savings and a dramatic increase in revenue.
As manufacturers of industrial continuous mixers for commercial bakeries, Exact Mixing offers the right mixers for the dough used to create your types of baked goods. After installing one of our continuous mixing systems, you can expect to see an immediate improvement in the quality of the dough produced at your commercial bakery. We also provide the highest technical support to ensure your employees understand how to operate and maintain our machines.
What is the Continuous Mixing Process?
Continuous mixing involves a process requiring your employees to measure ingredients directly into a highly durable mixing chamber, generating a consistent flow of dough products for baked goods. The team of engineers assigned to your commercial bakery teaches your employees how to set up our continuous mixers in multiple stages to ensure each ingredient blends perfectly into each batch of dough according to recipe specifications. The combination of accuracy and efficiency results in a final product that takes much less time than if your commercial bakery used batch mixing equipment.
Automated technology allows your continuous mixing systems to make instant modifications in production rates and ingredient measurements. Every stage of the continuous mixing process receives automated monitoring, which means you do not need to staff team members to monitor quality control responsibilities. You can assign workers to other tasks, which allows you to cut payroll by a substantial margin. Whether you add dry or liquid ingredients, the continuous mixers from Exact Mixing provide your commercial bakery with unsurpassed scaling accuracy because of our advanced metering systems.
What Are Some of the Other Benefits of Using Continuous Mixers?
One issue that often arises with using batch mixers concerns uneven dough hydration. This means some parts of a formed dough receive ample moisture while others remain relatively dry. With continuous mixers, your commercial bakery benefits from even dough hydration for every production order of any size. Our line of continuous mixers delivers a product consistent in size, weight, and texture, which results from an improvement in the incorporation of minor ingredients. One continuous mixer can feed multiple lines to ramp up production rates quickly. Using one mixer makes you enjoy much higher production rates than the production rates you get with operating more than one batch mixer.
Quick and easy equipment changeovers are a significant benefit for commercial bakeries that produce various dough products for baked goods. If your commercial bakery produces bread dough, you benefit from a mixing chamber that creates usable loaves. Our unique clamshell design makes cleaning and sanitizing the equipment simple, enhancing the food safety measures your commercial bakery works diligently to implement.
To receive an onsite demonstration of one or more of our continuous mixers, we recommend scheduling a visit to our Science & Innovation Center in Sinking Spring, Pennsylvania.
As manufacturers of industrial continuous mixers for commercial bakeries, we encourage you to ask for a demonstration of the following mixer models:
- HDX Continuous Mixer
- EX Continuous Mixer
- LDX Continuous Mixer
- FX Continuous Mixer
- MX Continuous Mixer
To learn more about our line of continuous mixers, submit the Contact form or call 610-693-5816.