As demand for artisanal-quality products grows alongside the need for large-scale production, bakeries are adopting advanced technologies to stay competitive. Exact Mixing, a leading manufacturer of continuous dough mixers, offers a smarter, more efficient way to produce high-quality dough, giving bakeries the precision, consistency, and output they need to meet market demands.
Solutions for Barcelona’s Signature Products
Barcelona bakeries produce a wide variety of doughs, each requiring unique mixing conditions. Exact Mixing’s range of continuous mixers provides the precision, consistency, and scalability needed to master every recipe.
- Pa de Pagès: HDX Mixer
The rustic Catalan loaf requires strong gluten development and uniform hydration. The HDX Mixer, built for high-absorption doughs, combines twin-screw and kneading stages to create consistent, high-quality dough at low temperatures, ideal for bakeries scaling from artisan to industrial production.
- Coca: EX Mixer
Coca ranges from sweet to savory and varies in hydration. The EX Mixer delivers gentle, efficient mixing for low- to medium-absorption doughs, ensuring smooth texture and consistent quality. Its versatility enables Barcelona bakeries to produce both traditional and modern cocas at scale, with precision and control.
- Xuixo: MX Mixer
Xuixos require dough that can withstand frying while maintaining a soft, layered texture. The MX Mixer is ideal for this application, providing high-energy mixing for inclusion-rich, high-moisture recipes. Its precision and versatility ensure consistent dough development, allowing bakeries to produce perfectly uniform xuixos with reliable structure and flavor every time.
- Artisan Sourdough Loaves & Specialty Breads: LDX Mixer
As artisan bakeries embrace natural fermentation and ancient grains, the LDX Mixer provides the precision they need. Its two-stage design first blends fats and minor ingredients, then incorporates flour to develop the dough. This process ensures consistent texture and structure, allowing specialty bread producers to scale while preserving true artisan quality.
- Neula & Delicate Roll-Biscuits: FX Mixer
Neules, Catalonia’s crisp rolled biscuits, require careful moisture control and gentle handling. The FX Mixer is ideal for low-moisture, powder-based doughs, ensuring even blending, minimal heat buildup, and a consistent texture, perfect for producing thin, delicate biscuits at scale.
Why Bakeries Partner with Exact Mixing
Barcelona’s bakeries are evolving, and Exact Mixing provides the innovation and reliability to help them grow. Designed for efficiency, precision, and scalability, our continuous mixing systems meet the needs of both artisan and industrial producers.
Here’s what sets us apart:
- Technology Locally Applied: Exact Mixing systems are installed worldwide yet tailored to local bakery processes, from Barcelona’s traditional bread producers to high-volume snack manufacturers.
- Scalable Throughput: Mixer models with capacities up to 10,000 kg/hour allow bakeries to expand production efficiently without sacrificing consistency.
- Flexibility & Food-Safety Standards: Built with stainless steel and enclosed mixing zones, each system integrates seamlessly with automated handling and metering for superior hygiene and compliance with EU food-safety regulations.
- Complete System Support: From ingredient handling and process controls to installation and local technical service, Exact Mixing provides full lifecycle support to ensure lasting performance.
Continuous mixing is transforming how bakeries in Barcelona operate, delivering superior dough quality, higher throughput, and lower operating costs. With Exact Mixing’s proven technology and global expertise, bakeries can produce traditional favorites and new creations with unmatched efficiency and control.
Contact Exact Mixing to experience how continuous mixing can elevate your production and bring lasting value to your bakery.
