From large industrial operations to commercial bakeries producing bread, rolls, snacks, or pet treats, manufacturers across London and the UK are turning to advanced technology to stay competitive. That’s why so many rely on Exact Mixing, a global leader in continuous mixing systems, to meet production demands with efficiency, precision, and consistency.
Meeting UK Bakery Demands
The UK bakery market is expanding rapidly, driven by consumer demand for fresh, high-quality products and efficient large-scale production. Yet bakeries face challenges such as limited space, rising energy costs, and a shrinking labor pool.
Traditional batch mixing only adds to these pressures, requiring heavy labor, frequent downtime, and producing inconsistent dough from batch to batch. Exact Mixing’s continuous mixers offer a smarter alternative. By automating ingredient delivery and blending in real time, they create a steady flow of perfectly mixed dough.
The Advantages of Continuous Mixing
Exact Mixing equipment offers a range of performance advantages for modern bakery operations, including:
- Consistent Dough Quality: Ingredients are metered and blended in real time for uniform hydration, texture, and temperature.
- Higher Output: Continuous mixers run nonstop between batches, increasing throughput by 20–40% compared to traditional systems.
- Lower Labor Costs: Automation eliminates repetitive manual tasks such as weighing, loading, and cleaning, freeing up staff for higher-value work.
- Energy Efficiency: Steady-state operation reduces power use by up to 40%, lowering operating costs and supporting sustainability targets.
- Compact Footprint: Continuous systems require less floor space, making them ideal for bakeries with limited space in London facilities.
- Reliability and Uptime: With fewer moving parts and minimal maintenance requirements, Exact Mixing systems maximize production uptime and reduce unplanned downtime.
- Sanitary, Easy-to-Clean Design: Stainless steel construction and enclosed mixing chambers support hygiene and food safety while simplifying washdowns.
- Flexible Configurations: Each mixer can be tailored to different dough types, moisture levels, and production volumes for ultimate process versatility.
Mixers Engineered for Every Dough Type
Exact Mixing’s complete range of commercial dough mixers integrates seamlessly into automated bakery lines, each designed for different product types and production volumes.
- EX Mixer: For low-absorption, stiff doughs such as crackers, pretzels, and pet treats.
- HDX Mixer: For high-absorption doughs used in breads, buns, and rolls.
- MX Mixer: A versatile option for cookies, snacks, and batters.
- FX Mixer: Best for low-moisture, powder-based products and fabricated chips.
- LDX Mixer: A two-stage system ideal for filled cookies and crème-up formulations.
With throughputs up to 10,000 kg per hour and precise control over every stage of dough development, our systems deliver consistent results, unmatched reliability, and the scalability bakeries need to grow with confidence.
Global Technology, Local Support
While Exact Mixing serves bakeries worldwide, UK customers benefit from a local technical support network and access to the Reading Bakery Systems (RBS) engineering team. From pilot testing and process evaluation to installation and training, every system is optimized for your specific formulation and production goals.
Discover the Future of Dough Production
If your London, UK, bakery is expanding or modernizing its process, it’s time to explore the benefits of continuous mixing. As a leading manufacturer of commercial equipment, Exact Mixing’s proven solutions combine automation, precision, and performance to help bakeries of every size achieve their best results.
Contact Exact Mixing to discuss your process or schedule a pilot test and discover how continuous mixing can transform your production line.
