Commercial bakeries have dealt with three glaring issues since the first bakery went online with a mixing system that produced the dough used to make baked goods. The first issue involves producing a higher-quality dough consistent with each processed batch. Building customer trust requires creating high-quality dough consistent in size, shape, weight, and texture. Second, bakeries search for bakery production line mixing technology innovations that lead to much higher production volumes. The third issue for bakeries to overcome concerns dealing with labor shortages, which have become more frequent and pronounced in the aftermath of the COVID-19 pandemic.
Exact Mixing designs and manufactures machines that incorporate bakery production line mixing technology innovations. We have helped commercial bakeries overcome the three most pressing operational issues by automating our line of five continuous mixing systems. You can expect product consistency during every step of the dough-blending process. Our machines allow your bakery to ramp up production volumes quickly while reducing your carbon footprint. The accurate loading of every ingredient helps your bakery generate dough without the risk of contamination. Automated continuous mixing systems do not require as many employees to operate, which saves you money on labor costs.
Once you factor in lower labor costs and less food waste, continuous mixers deliver a much lower cost of ownership.
Which Continuous Mixing System is the Right One for My Commercial Bakery?
Exact Mixing designs and manufactures five continuous mixing systems that handle virtually every type of dough recipe.
Because of innovations in bakery production line mixing technology, the EX Continuous Mixer mixes dry ingredients with various moisture levels. This machine decreases the time it takes for dry ingredients to be blended with moisture. It also eliminates surface imperfections such as cracks and lumps.
One of the most challenging dough recipes involves creating the dough to form fabricated corn and potato chips. The FX Continuous Mixer masters this dough recipe by lifting atomized liquids to blend with hydroscopic powders. A high-speed shaft provides the power to combine the dry and wet ingredients to form the dough used for fabricated corn and potato chips.
The highly versatile MX Continuous Mixer creates the dough to form baked goods such as snacks, cookies, donuts, and cake icings. This machine specializes in blending a wide range of dry ingredients into a mixer that produces dough consistent in size, shape, weight, and texture.
Thicker types of dough require blending ingredients to complete high-absorption, highly-developed dough recipes. Our engineers designed the HDX Continuous Mixer to handle this dough recipe. This machine creates the dough to form thick baked goods like buns, bread, hard rolls, and English muffins at production rates between 1,500 kg and more than 10,000 kg an hour.
Another complicated dough recipe that Exact Mixing has mastered calls for flour to blend as the last dry ingredient before the dough is developed. The LDX Continuous Mixer is the perfect machine for completing this dough recipe.
Exact Mixing offers five continuous mixing systems based on increasing the number of innovations in bakery production line mixing technology. Discover why many commercial bakeries have switched from batch mixers to continuous mixers by submitting the Contact form on the Exact Mixing website or by calling our headquarters at 610-693-5816.
