One of the most difficult types of baked goods to create dough for is biscuits. Fluffy biscuits can crumble if the dough does not hold together during the baking process. The key to creating high-quality dough for biscuits starts with installing the best industrial mixing solution for biscuit production. At Exact Mixing, we offer two continuous mixing models that are ideal for creating the dough used to form biscuits.
Before 1994, batch mixers represented the most common type of industrial mixing solution for biscuit production. Batch mixers require bakeries to complete each of the four stages of the dough-blending process before starting another batch of dough for production. On the other hand, the Exact Mixing line of continuous mixers constantly feeds ingredients into the mixing system to produce a much higher yield of dough. After measuring dry ingredients and sending them to the mixing chamber, our line of continuous mixers immediately brings together the dry ingredients for the next batch of dough.
Not only does your bakery enjoy much higher production yields, but you also save money by lowering food and labor cause because of our advanced automation technology.
Why Should My Commercial Bakery Install a Continuous Mixing System?
Higher yields, as well as lower food and labor costs, represent just three of the advantages of installing a continuous mixing system. Our line of continuous mixers produces dough that is consistent in size, shape, weight, and texture. Automated monitoring tools quickly remove any surface imperfections, as well as ensure each batch of dough remains protected from internal and external contaminants. Exact Mixing engineers have devised our continuous mixers to make fast changeovers to maintain robust production rates. If you need to make changes in flour specifications, you receive the tools you need to accomplish your production goals.
One of the most significant benefits of installing continuous mixers is the high absorption of moisture into each dough recipe. Proprietary Hydrobond Technology delivers an even distribution of moisture, which helps keep dry ingredients bonded together during the mixing process. The more moisture dough absorbs, the more likely your commercial bakery will experience lower ingredient costs, as well as a dramatic increase in production yields.
What Continuous Mixers Are the Right Systems for Biscuit Production?
Exact Mixing designs and manufactures two continuous mixing systems that are the right options for producing the dough used to create biscuits.
The LDX Continuous Mixer handles complex dough recipes that call for blending flour as the last dry ingredient before all ingredients enter a mixing chamber. This dough-blending system operates at production rates between 1,500 kg and 7,500 kg an hour. Delicate biscuits require careful handling during the processing of dough at a lower production rate.
As the most versatile continuous mixing system, the MX Continuous Mixer operates as the first-stage mixer for baked goods such as biscuits that go through the creme-up stage. In addition to creating the dough for a wide variety of biscuit recipes, this continuous mixing system also produces the dough used for snacks, cookies, and pizza crusts.
Schedule a Live Demonstration
At Exact Mixing, we believe in the saying that “seeing is believing.” This is why we schedule live demonstrations of our continuous mixer models to help potential customers decide which system is the best one to meet their dough production needs. We hold live demonstrations of our continuous mixing systems at the Reading Bakery Systems Science & Innovation Center located in Sinking Spring, Pennsylvania. You also get the opportunity to ask our team of engineers questions to determine which continuous mixing system is the right one to create the dough used to form biscuits.
Schedule a live demonstration today by submitting the form found on our website or by calling 610-693-5816.