Consider industrial mixers from Exact Mixing if you are exploring Continuous Mixing equipment for your snack production lines. With our Continuous Mixers, your finished products will have a more consistent weight, size, and texture, and you will save labor, energy, and space.
Exact Mixing, founded in Memphis, Tennessee, is the leading supplier of Continuous Mixing Systems for the baked food industry. For over 25 years, we have engineered and manufactured solutions for the baked snack, cookie, cracker, sweet goods, pizza, tortilla, pet treat, and bread and bun industries.
Continuous Mixing Applications
Cookies, Snacks, Fillings: The MX Continuous Mixer is our most versatile mixer and is designed for mixing a wide range of products, such as cookies, snacks, cake-style donuts, batters, icings, pastes, peanut butter, pie fillings, and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat. The MX Mixer can also be used for products where inclusions comprise a large part of the recipe. Add inclusions near the exit of the mixer to obtain a uniform mix with no damage.
Crackers & Wheat-Based Snacks: Customers can produce many products with our EX Continuous Mixer, including crackers, cookies, bagels, pizza, bread snacks, pretzels, rye chips, sushka, pie crusts, pocket sandwiches, pastries, pet treats, and other low- to mid-absorption, fully developed doughs. Products with various dough moisture levels can be uniformly mixed, eliminating dough troughs, and reducing labor and energy thanks to full automation.
Chips & Crisps: Our FX Continuous Mixer is designed for products where critical moisture levels determine the final texture of the product. This includes baked or stackable potato chips, corn chips, rice crisps, veggie chips, potato snacks, multigrain chips, and others. The high-speed mixing shaft lifts powdered ingredients into and through atomized liquids sprayed into the mixing chamber.
Buns, Bread & Rolls: Our HDX Continuous Mixer is explicitly designed for mixing ultra-high-absorption, highly developed doughs, such as for breads, hamburger buns, hot dog buns, hard rolls, English muffins, tortillas, multigrain products, and similar products. The two-stage system mixes all ingredients into a uniform mass with a twin-screw mixer in the first stage, and then, in the second stage, kneads the dough to proper development with a single-screw mixer.
What Does an Exact Continuous Mixing System Include?
A complete Exact Mixing Continuous Mixing System includes the mixer, blender, materials handling and ingredients metering equipment, and a control system that monitors and distributes product between them. We supply complete systems, testing, and installation supervision for straight dough and liquid ferment systems.
What Does a Continuous Mixing System Cost?
Continuous mixing systems are typically higher in cost than batch mixers because the raw materials that enter the mixer have to be metered. This requires ingredient feeders. On the other hand, operation and ownership costs are usually less expensive with Continuous Mixing.
Customer benefit from increased yield, increased throughput, better consistency, reduced manpower, reduced downstream handling equipment, and reduced energy.
Explore the advantages of industrial Continuous Mixers for your snack production lines from Exact Mixing. Contact us online or get in touch with us at (01) 610-693-5816.