Learn how to improve your dough kneading capabilities with an industrial Continuous Mixer from Exact Mixing. Almost any product you can make with a batch mixer can be made on a Continuous Mixer, but with better results.
Exact Mixing, a Reading Bakery Systems brand, has been dedicated to solving complex mixing challenges for customers around the globe since 1994. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process. We offer a full line of mixer models and sizes that will successfully mix a wide variety of food products.
Bread, Bun & Roll Production
Exact Mixing has specifically developed the HDX (High Development) Continuous Mixer for ultra-high absorption dough, such as breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and other similar products.
The HDX Mixer is designed to manufacture highly developed dough at low temperatures. It is a 2-stage system that provides precise and uninterrupted ingredient metering to the mixer and mixes all ingredients into a uniform mass with a twin-screw mixer in the first stage. In the second stage, the dough is kneaded to the proper development level with a single screw mixer.
The HDX Mixer offers dough production rates from 1,500 to 10,000 kg/hour.
A complete Exact Mixing Continuous Mixing System consists of the mixer, blender, materials handling and ingredients metering equipment, as well as the control system that monitors and distributes product between them.
Exact mixers feature Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system so the operator can confirm and modify as needed.
We provide complete systems, testing, and installation supervision for both straight dough and liquid ferment systems.
What Does a Continuous Mixing System Cost?
Continuous Mixing Systems are almost always initially higher in cost than batch mixers. This is primarily because the Continuous Mixer requires an ingredient feeder in order to meter raw materials entering the mixer.
But cost of operation and ownership is almost always less expensive than batch mixing. Continuous Mixing payback opportunities come from greater yield, increased throughput, better consistency, reduced manpower, reduced downstream handling equipment, and lower energy usage.
Can I Try Out the Mixers?
If you would like to explore which Exact Continuous Mixing equipment may be right for your products, schedule a visit with our team at the Reading Bakery Systems Science & Innovation Center in Sinking Spring, Pennsylvania.
A dedicated Continuous Mixing area there features all of the Exact Mixer models, including the EX Mixer (Single screw), MX Mixer (Twin screw), FX Mixer (High shear), and HDX Mixer (High development). Various size mixers are available for Innovation Center work or in-plant demonstrations.
Our Innovation Center Continuous Mixing area also includes an automated bulk handling system, a horizontal dry blender, gravimetric dry feeders and mass flow liquid systems. Customers can work with our team to test machinery and processing techniques; develop new products; and produce market samples for testing.
When you need the best industrial mixer for dough kneading, Exact Mixing can help. Get in touch with us at (01) 610.693.5816 or contact us online to learn more.