Have you heard complaints concerning the inconsistency of your dough products? If the answer is yes, then you might not be operating the highest-performance dough-blending machines on the market. Since 1994, Exact Mixing has offered a line of continuous mixers for commercial bakeries worldwide. Our line of five continuous mixing systems constantly feeds ingredients into a machine, which helps bakeries increase production volumes. The result is much higher revenues generated for all types of dough recipes. Your bakery can also achieve the goal of improving baked product consistency with continuous mixers.
How Does Exact Mixing Achieve Improving Baked Product Consistency With Continuous Mixers?
Achieving baked product consistency with continuous mixers starts with automated technology. Our engineers incorporate the most advanced automated technology into each continuous mixer, enhancing the quality of the dough developed for various baked goods. Automation first positively impacts the dough-blending process during the measurement stage. Every continuous mixing system precisely measures each dry ingredient to ensure the same amount of ingredients combine before entering the mixing stage. During the ingredient mixing stage, automated technology closely monitors our machines to detect deviations in the standard dough-blending process. Finally, automation plays a huge role during the development stage of kneading the dough using the right amount of force.
Product Consistency From 5 Continuous Mixing Systems
Exact Mixing offers five continuous mixing systems, with production volumes ranging between 50 kg and more than 10,000 an hour.
Some dough recipes call for flour as the last dry ingredient added to a recipe. This requires the LDX Continuous Mixer to measure and then precisely add flour at the correct moment. The LDX Continuous Mixer cuts fat into all the dry ingredients before the development stage to create a consistent dough of size, shape, weight, and texture.
The HDX Continuous Mixer delivers the broadest range of production volumes to help bakeries meet their customers’ needs. Our engineers designed this machine to generate the power required to blend dough ingredients that form thick baked goods such as buns, bread, hard rolls, and English muffins. A twin-screw blade combines dry ingredients with moisture to prepare a batch of dough for the development stage, while a single-screw blade gently kneads the dough into a uniform mass.
Proprietary Hydrobond Technology ensures dough consistency for recipes that transform large quantities of powder into fabricated corn and potato chips. The key is to measure small amounts of moisture with the utmost accuracy and then lift atomized liquids into large amounts of powder on a particle-by-particle basis.
As Exact Mixing’s most versatile machine, the MX Continuous Mixer forms the dough used to create baked goods like cookies, pretzels, icings, cake batters, and pizza crusts. This continuous mixing system advances dough recipes through the pre-blend and creme-up stages.
A rapidly growing number of consumers have added wheat-based food products into their diets to take advantage of the digestive health benefits. Because of the robust demand for wheat-based food products, the EX Continuous Mixer has become one of our most popular continuous mixing systems. This machine delivers product consistency for baked goods such as wheat thins and crisps.
Learn more about improving baked product consistency with continuous mixers by submitting the form on the Exact Mixing website or calling our headquarters at 610-693-5816.