Production speed is as important as product quality and consistency in bakery operations. Traditional batch mixers can introduce costly delays due to loading, unloading, and frequent cleanouts between batches. Exact Mixing, a leader in continuous mixing technology, provides state-of-the-art high-speed continuous mixing equipment that accelerates production, optimizes efficiency, and ensures superior dough quality batch after batch.
Performance-Driven Mixing for Demanding Production
Our continuous mixing equipment maximizes production processes without sacrificing dough quality or consistency. Here’s how:
- Rapid Ingredient Hydration
Exact Mixing’s Hydrobond Technology instantly combines dry ingredients and liquids before they enter the mixer, ensuring thorough and immediate hydration. This early-stage efficiency reduces overall mix time and eliminates clumping or uneven distribution, which can occur in slower, conventional systems. By streamlining the hydration phase, bakeries benefit from faster processing speeds, more consistent dough structure, and higher production rates.
- Automated Ingredient Metering
Our mixers’ ingredient metering systems use gravimetric Loss-in-Weight technology to deliver precise, continuous dry and liquid ingredients dosing. This level of accuracy eliminates the need for manual loading, reduces errors, and produces consistent dough quality. Automated metering also allows for quick recipe adjustments and easy changeovers, giving bakeries the flexibility to respond to shifting demand without slowing operations.
- Optimized Dough Flow and Minimal Downtime
Exact Mixing’s systems support production rates from 50 to 10,000 kg per hour, making them ideal for bakeries with demanding, high-throughput operations. They ensure a constant, steady stream of dough to forming, sheeting, or extrusion equipment, eliminating batch-to-batch delays. This uninterrupted flow minimizes downtime, increases yield, and keeps production moving efficiently, supporting the nonstop pace required for high-speed production environments.
Mixer Models for Modern Bakeries
Exact Mixing offers several continuous mixer models for high-speed bakery production, including:
- EX Continuous Mixer
Consistent, low-shear blending for wheat-based products.
- Production Rate: 100 to 10,000 kg/hour
- Applications: Breads, rolls, and crackers
- HDX Continuous Mixer
Gentle yet thorough mixing to develop strong gluten structures for high-absorption doughs.
- Production Rate: 1,500 to 10,000 kg/hour
- Applications: Artisan breads, buns, and premium rolls
- MX Continuous Mixer
Versatile, high-intensity mixer for handling a wide range of doughs and batters with precision.
- Production Rate: 1,000 to 6,000 kg/hour
- Applications: Cookies, muffins, pastes, and other snack products
- FX Continuous Mixer
Specialized for blending powders and small amounts of liquid into uniform, low-moisture doughs.
- Production Rate: 100 to 1,250 kg/hour
- Applications: Fabricated snacks, potato chips, and dry batters
- LDX Continuous Mixer
Two-stage mixing process optimized for precise layering of fat and dry ingredients.
- Production Rate: 500 to 4,000 kg/hour
- Applications: Cookies, biscuits, and other sheeted dough products
To support fast-paced production environments, all models feature intuitive, touchscreen-based controls. Operators can easily monitor performance, rapidly adjust mixing parameters, and immediately respond to production demands. These features significantly reduce downtime, training requirements, and human error.
For bakeries looking to expand rapidly, Exact Mixing also offers pilot-sized mixers and bench-top models for R&D, recipe testing, and training. These smaller systems enable bakeries to prototype new products quickly, refine recipes, and scale up to high-speed, full-capacity production.
Your Fast Track to Enhanced Operations
Exact Mixing’s high-speed continuous mixing systems are designed for rapid, efficient, high-quality production. By investing in advanced continuous mixing technology, bakeries can significantly increase throughput, reduce production time, and consistently deliver superior-quality baked goods to market. Explore Mixer Models or contact Exact Mixing today to learn how we can help you fast-track your business’s production and growth.
