When you need Continuous Mixing equipment that is similar to inline high shear mixers for powder/liquid mixing, Exact Mixing can help you find the right equipment and process solutions to meet your specifications.
Since 1994, Exact Mixing has been designing, engineering, and manufacturing Continuous Mixing systems that are ideal for the baked snack, cracker, cookie, sweet goods, pizza, tortilla, pet treat, and bread and buns industries. We also offer Continuous Mixing solutions for non-bakery items, such as protein bars, peanut butter, icing and pet treats.
Continuous mixing is not perfect for every application, but neither is batch mixing. We can help you decide how continuous mixing technology could improve your process.
Try our Continuous Mixing Calculator to explore whether your process is a good fit for continuous mixing. And visit our Science & Innovation Center in Sinking Spring, Pennsylvania to see your product mixed in a continuous process. Various sizes and types of mixers are available for Innovation Center work or in-plant demonstrations.
Continuous Mixing for Fillings, Icings & Batters
The Exact Mixing MX Continuous Mixer is our most versatile mixer and is well suited for a wide range of products. It is designed specifically for mixing high-fat, high-solid products, such as icings, batters, pastes, peanut butter, muffins, pie fillings, cake-style donuts and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat.
The MX Continuous Mixer is an ideal first stage mixer for processes that require creme up and pre-blend stages. It is also used for products where inclusions are a large portion of the recipe. Inclusions can be added near the exit of the mixer to obtain a uniform mix with no damage. It offers dough production rates up to 8,000 kg/hour.
In addition to the mixer itself, a complete Exact Continuous Mixing system also includes:
Materials Handling: We work with vendors who specialize in solutions such as dilute phase, dense phase, vacuum and pressure processes. We can also customize input methods to your individual process needs.
Ingredients Metering: Gravimetric, Loss-in-Weight technology provides precise, uninterrupted dry ingredient metering to the Continuous Mixer. Flowmeters connected to the closed loop control system ensure that liquid ingredients are accurately delivered to the Mixer.
Minors Blending: To reduce costs, increase flexibility and simplify the process, some minor ingredients are automatically pre-blended before metering.
Operator Interface: All metering and mixing procedures are monitored and initiated by the control system so the operator is always able to confirm and modify as needed.
System Monitoring: Automated controls monitor the mixing process to self-correct for any variations in ingredients or temperature.
If you are looking for alternatives to inline high shear mixers in your manufacturing process, explore the benefits of Exact Mixing Continuous Mixing equipment for your baked goods or snack food production process. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or click here to contact us online.