As your bakery grows, the tools you rely on need to grow with you. Traditional batch mixing can only take you so far before it starts to slow production, inflate costs, or compromise quality. With more than two decades of engineering expertise and trusted by top producers worldwide, Exact Mixing’s high-capacity continuous dough mixers combine advanced technology with the reliability and precision needed to keep production running at full speed. From dough quality to process efficiency, Exact Mixing delivers the tools to help industrial bakeries grow successfully.
Is It Time to Upgrade?
If you’re juggling multiple batch mixers to hit daily quotas, your operation is probably ready for a high-capacity solution. High-capacity mixing becomes essential when:
- Production consistently exceeds 2,000–5,000 kg of dough per hour
- Downtime between batches is slowing down output
- Product quality and consistency depend too heavily on manual oversight
- You’re expanding into new product lines or export markets
- Labor and energy costs are steadily rising
These are typical growing pains in industrial baking, and Exact Mixing’s continuous systems are built to solve them.
Enhance Performance and Precision
At Exact Mixing, high capacity isn’t just about producing large volumes; it’s about delivering that output with precision and consistency. Our systems can mix up to 10,000 kg of dough per hour while maintaining steady flow and product quality with minimal operator involvement.
Unlike batch systems, our mixers are built for continuous, inline production. Dough moves from mixing to forming, without resting, holding, or remixing, to keep your line running efficiently, reduce delays, and ensure every batch meets your specifications.
Exact Mixing offers five core mixer models, each fully configurable for high-capacity production across many products, from low-moisture cracker dough to high-absorption bread and bun doughs. Our integrated solutions include:
- Hydrobond Technology for rapid hydration of dry ingredients
- Automated ingredient delivery for precision and speed
- Dough handling and transport systems that streamline flow
- Clean-in-Place (CIP) systems to speed up sanitation
These features work together to create a reliable, high-output production line that can:
- Reduce ingredient waste to below 1%
- Lower labor requirements in the mixing phase by up to 70%
- Cut energy consumption by up to 20%
In industrial production, these improvements add up quickly, resulting in lower costs and more sustainable operations.
Invest in Success
Increasing your bakery’s output using traditional batch mixing methods can quickly become expensive. To double production, you must purchase additional mixers, hire more staff, and allocate more floor space to accommodate the extra equipment. These added requirements drive up capital and operational costs, often resulting in nearly double the overall investment to achieve double the output.
With Exact Mixing’s continuous mixers, increasing output is simple and cost-efficient. The mixers’ modular and scalable configurations can be expanded or adapted without replacing your entire setup. With our flexible, high-capacity equipment, doubling production capacity typically requires only about a 25% increase in cost, instead of 100%. That means your business can grow with less upfront cost and fewer operational demands, resulting in faster return on your investment.
Power Your Production Forward
Don’t let your mixing system hold your business back. With proven technology, scalable designs, and real-world results, Exact Mixing’s high-capacity dough mixers boost production, simplify operations, and deliver top-quality products you feel great about. Ready to take the next step? Let’s discuss how continuous mixing can help you advance your production. Contact us at +1 610-693-5816 or online today!
