Discover what a difference a Continuous Mixing System from Exact Mixing can make in product consistency, waste reduction, and better yields for your hamburger roll production.
Exact Mixing, a Reading Bakery Systems brand, is the leading supplier of Continuous Mixing Systems for the food industry. For the last 25 years, we have solved complex mixing challenges for customers across the globe.
Which Applications Are Well-Suited to Continuous Mixing?
Almost any product that can be made with a traditional batch mixer can be made with a Continuous Mixer. Exact Mixing offers a full line of mixer models and sizes that will successfully mix a wide range of food products, including:
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer, a high-development mixer, which is designed specifically for mixing ultra-high absorption, highly developed dough, including hamburger and hot dog buns and rolls, breads, tortillas, English muffins, multi-grain products, and similar products. This mixer offers dough production rates from 1,500 to 10,000 kg/hour.
Wheat-Based Products: Specifically designed for gentle kneading of mixing low- to mid-absorption, fully developed doughs, our EX Continuous Mixer is a single-screw mixer that is well-suited for sweet goods, crackers, pet treats and more. This mixer offers dough production rates up to 7,500 kg/hour.
Baked Goods, Fillings & Icings: The MX Continuous Mixer, a twin screw mixer, is our most versatile model and is suitable for many types of products, such as cookies, snacks, pizza, pretzels, muffins, cake-style donuts, icings, batters, peanut butter, pie fillings, and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat. This mixer offers dough production rates up to 8,000 kg/hour.
Cookies & Other 2-Stage Products: The LDX Continuous Mixer is well-suited for most types of cookies and other applications where ingredients are blended before flour is added. All ingredients except flour are combined in the crème-up stage, and special mixing elements cut the fat into the other ingredients. The flour is added before the development stage where the final dough is created. This mixer offers dough production rates up to 9,000 kg/hr.
Crisp & Chip Products: The Exact FX Continuous Mixer is a high shear mixer that is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more. This mixer offers dough production rates from 100 to 1,250 kg/hour.
What are the Benefits of Continuous Mixing?
Continuous Mixing produces a consistent product all day, every day. Other benefits include:
- Consistent finished product size, weight and texture
- Simplifies the mixing process and dough feed equipment
- Requires less labor and energy than batch mixing
- Improves reliability and repeatability
- Even hydration of dough
- Eliminates bun surface imperfections
- Better integration of minor ingredients
- High production rates with one mixer
- Automated self-monitoring and self-correcting system
- Dough leaves mixer in usable size loaves
- Eliminates chances of contamination
- Easy to sanitize, maintain, clean and inspect
- User-friendly interface control panel simplifies training
To learn more about the advantages of Continuous Mixing technology from Exact Mixing for your hamburger roll production, get in touch with us at (01) 610.693.5816 or contact us online.