When you are looking for hamburger bun production line solutions, consider Continuous Mixing equipment from Exact Mixing. Our state-of-the-art mixers can help you reduce labor, cut costs, achieve greater consistency, and maximize efficiency.
Exact Mixing, a Reading Bakery Systems brand, is the leading supplier of Continuous Mixing Systems for the food industry. They include our smallest bench-top systems designed for 50 kg/hour, to our largest systems that exceed 10,000 kg/hour.
For 25 years, we have developed Continuous Mixers that are ideal for the baked snack, cookie, cracker, sweet goods, pizza, tortilla, pet treat and bread and bun industries. We also offer continuous mixing solutions for non-bakery items, such as protein bars, peanut butter, icing and pet treats.
Continuous Mixing for Hamburger Buns
Exact Mixing has developed the HDX Continuous Mixer specifically to manufacture ultra-high absorption, highly developed dough, such as for hamburger and hot dog buns, breads, hard rolls, English muffins, tortillas, and multi-grain products, at low temperatures.
This High Development Continuous Mixer is a two-stage system. All ingredients are first mixed into a uniform mass with a twin screw mixer. In a separate section, the dough is kneaded to the proper development level with a single screw mixer.
The Exact HDX Mixer provides precise and uninterrupted ingredient metering to the mixer and eliminates the chance of contamination because the dough is never exposed to the environment. This mixer offers dough production rates from 1,500 to 10,000 kg/hour.
In addition to the mixer itself, a complete Exact Continuous Mixing system also includes:
Materials Handling: We work with vendors who specialize in solutions such as dilute phase, dense phase, vacuum and pressure processes. We can also customize input methods to your individual process needs.
Ingredients Metering: Gravimetric, Loss-in-Weight technology provides precise, uninterrupted dry ingredient metering to the Continuous Mixer. Flowmeters connected to the closed loop control system ensure that liquid ingredients are accurately delivered to the Mixer.
Minors Blending: To reduce costs, increase flexibility and simplify the process, some minor ingredients are automatically pre-blended before metering.
Operator Interface: All metering and mixing procedures are monitored and initiated by the control system so the operator is always able to confirm and modify as needed.
System Monitoring: Automated controls monitor the mixing process to self-correct for any variations in ingredients or temperature.
If you would like to see your hamburger buns being mixed in a continuous process, we encourage you to visit our Science & Innovation Center in Sinking Spring, Pennsylvania.
A dedicated Continuous Mixing area features pilot versions of all of the Exact Mixer models, including the EX Mixer (Single screw), MX Mixer (Twin screw), FX Mixer (High shear), and HDX Mixer (High development). Various size mixers are available for Innovation Center work or in-plant demonstrations.
Get in touch with Exact Mixing at (01) 610.693.5816 or contact us online to explore our Continuous Mixers for your hamburger bun production line and discover which equipment will be best for your process.