Exact Mixing, a brand of Reading Bakery Systems, is a leading manufacturer of continuous dough mixing systems. With over 30 years of experience, we engineer solutions that integrate ingredient metering, mixing, and dough handling into a seamless process, ensuring uniform dough quality and minimizing batch-to-batch variations.
Our continuous mixing technology is trusted by bakeries, snack producers, and pet treat manufacturers worldwide. Designed for reliability, flexibility, and efficiency, Exact Mixing systems help operations of all sizes meet rising demand and reduce operational costs.
Why Continuous Mixing?
Continuous mixing represents a significant advancement over conventional batch mixing. Instead of stopping and starting between batches, ingredients are continuously fed, mixed, and delivered to the production line. This process offers several advantages:
- Improved Consistency
Continuous mixing delivers the same hydration, texture, and quality in every gram of dough. By eliminating batch-to-batch variations, bakeries can maintain a high, reliable product standard, essential for brand reputation and customer satisfaction.
- Better Ingredient Control
Automated ingredient feeding and real-time monitoring ensure that water, flour, yeast, and other ingredients are added precisely according to the recipe. This tight control minimizes waste, maximizes yields, and helps reduce raw material costs over time.
- Lower Labor Costs
Continuous mixing systems are highly automated, reducing the need for manual intervention, adjustments, or supervision. Operators can focus on system oversight rather than constant hands-on mixing tasks, allowing bakeries to streamline staffing and lower labor expenses.
- Energy Efficiency
Exact Mixing systems are engineered to consume less energy per kilogram of dough than traditional batch mixers. Continuous operation reduces the frequent motor start-ups and stops that consume more power, helping bakeries lower their utility costs and improve overall sustainability.
- Simplified Cleaning and Maintenance
Continuous mixers are designed with hygienic stainless steel construction, smooth surfaces, and easy-access components, making daily and weekly cleaning faster and less labor-intensive. This reduces downtime for sanitation and supports better compliance with food safety standards.
- Flexible Recipe Changeovers
Exact Mixing systems allow quick transitions between recipes with minimal system flushing or downtime. This flexibility helps bakeries expand product lines and respond to new market trends without production delays.
Exact Mixing’s mixer models allow bakeries and manufacturers to match the right system to their products and operational requirements. No matter the dough type or product style, we have a continuous mixing solution to deliver consistent results and keep operations moving efficiently.
Our Commitment to Service and Support
Exact Mixing is committed to supporting our clients beyond the initial installation. We aim to be a true partner in your bakery’s success, offering:
- Comprehensive technical support with on-site assistance, remote troubleshooting, and training to maximize system performance and minimize downtime.
- Strategically located warehouses ensure clients have fast access to replacement parts and quick shipping to keep operations running smoothly.
- Detailed operating manuals and proactive maintenance programs help extend equipment lifespan and maintain peak performance.
- Customizable systems to meet your production goals, ingredient requirements, and facility layout, while providing flexible solutions for long-term growth.
Ready to Partner with Exact Mixing?
Choosing Exact Mixing means investing in technology that strengthens your bakery’s consistency, efficiency, and growth potential. With innovative dough mixing equipment and comprehensive support services, we help food manufacturers enhance their production processes and deliver exceptional quality with every batch.
