If your cracker manufacturing line could benefit from Continuous Mixing equipment, explore the benefits of Exact Mixing’s unequaled range of mixers and learn how they can improve your snack crackers, graham crackers, saltines, and other baked snacks.
Exact Mixing is proud to be a Reading Bakery Systems brand. We have developed Continuous Mixing systems for the baked snack, cookie, biscuit, cracker, sweet goods, pizza, tortilla, and bread and bun industries for 25 years. We also offer Continuous Mixing solutions for non-bakery items, such as peanut butter, icing, protein bars, and pet treats.
What is Continuous Mixing?
Continuous Mixing refers to continuously metering ingredients into the mixing chamber and generating a continuous stream of mixed product at the exit of the mixer. The mixing can be done in stages to ensure all ingredients have been properly incorporated.
Exact Mixing designs and supplies metering systems for almost every Continuous Mixer we supply. Mixers are designed using Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system so the operator is always able to confirm and modify as needed.
Production volumes for our Continuous Mixers range from 50 kg/hour to over 10,000 kg/hour, and they can be operated in an almost employee-free environment to increase cost savings and value.
Continuous Mixing for Crackers
The Exact EX Continuous Mixer is designed to uniformly mix products with very low to very high dough moisture levels. Dough is gently mixed and developed without generating excessive heat. Low moisture, stiff products are easily mixed. The thorough mixing action quickly develops a mass and evenly blends leavening agents into the dough for a uniform piece size after the oven.
The EX Mixer is perfect for wheat-based products such as crackers, pretzels, pizza, sweet goods, as well as for everything but the lowest viscosity powder/liquid mixtures. It offers dough production rates from 50 to 10,000 kg/hour, depending on the amount of moisture in the formulation, level of development required, temperature, and other factors.
The Mixer System can be arranged in different configurations, based on your available space. For factories with lower ceiling heights, we also offer a low-profile design.
Continuous mixing is not the right choice for every application, but neither is batch mixing. If you currently have several batch mixers feeding a large production line, let us help you decide if Continuous Mixing could improve your process.
Exact Mixing is the leading global supplier of Continuous Mixing Systems for industrial bakeries. If you are interested in cracker manufacturing equipment that will improve the quality of your products, we can help. Please call us at (01) 610.693.5816 or contact us online today.
