Improve your production process for bread and buns with state-of-the-art Continuous Mixing equipment from Exact Mixing.
Exact Mixing, a Reading Bakery Systems brand, has been dedicated to solving complex mixing challenges for customers around the globe since 1994. With our equipment and expertise, we can help you reduce labor, cut costs, improve consistency and simplify your mixing process. We offer a full line of mixer models and sizes that will successfully mix a wide variety of food products.
Continuous Mixing for Buns & Bread
The Exact Mixing HDX Continuous Mixer specifically to manufacture ultra-high absorption, highly developed dough, such as for breads, rolls, buns, English muffins, tortillas, and multi-grain products, at low temperatures.
This High Development Continuous Mixer manufactures highly developed dough at low temperatures. A two-stage system, it is designed to mix all ingredients into a uniform mass in the first stage with a twin-screw mixer. In the second stage, the dough is kneaded to the proper development level with a single-screw mixer.
The Exact HDX Mixer provides precise and uninterrupted ingredient metering to the mixer and eliminates the chance of contamination because the dough is never exposed to the environment. This mixer offers dough production rates up to 10,000 kg/hour.
Exact Mixing also designs and supplies metering systems for nearly every Continuous Mixer we supply. Mixers are designed using Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system, so operators can always confirm and modify as needed.
Are Continuous Mixing Systems Expensive?
Continuous Mixing Systems are almost always higher in cost initially than batch mixers. This is because the raw materials entering the Continuous Mixer must be metered, which requires ingredient feeders.
On the other hand, the cost of operation and ownership of a Continuous Mixer is almost always less expensive than batch mixing. Savings opportunities are a result of better yield, better throughput, better consistency, less manpower, less downstream handling equipment, and less energy use.
See a Demonstration
To see your products being mixed with a Continuous Mixer, we invite you to visit our Reading Bakery Systems Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all types of Exact Mixers are available, as well as an automated bulk handling system, a horizontal dry blender, gravimetric dry feeders and mass flow liquid systems.
Our 6-Step Demonstration Process will demonstrate the many benefits of Continuous Mixing using your ingredients and your know-how on a pilot-scale level. We will help you identify advantages that include greater consistency and lower labor expenses. In addition, you will learn how Continuous Mixing can meet food safety and energy efficiency challenges.
Exact Mixing offers the most advanced Continuous Mixing equipment for your bread and bun manufacturing process. With our equipment and expertise, we can help you improve consistency, reduce labor, cut costs, and simplify your mixing process. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online to learn more.