Pastry dough is often delicate and needs careful handling to prevent overworking, especially with laminated dough. With over three decades of experience and a reputation for innovation and excellence, Exact Mixing’s continuous mixer equipment
is engineered to produce the perfect pastry dough texture and structure. Our systems deliver consistency and flexibility, streamlining the production process and maximizing efficiency while maintaining high-quality results. With precise control over hydration, texture, and ingredient incorporation, our continuous mixers allow bakeries to scale production seamlessly without compromising product standards.
What is Continuous Mixing?
Continuous mixing feeds ingredients directly into the mixing chamber, creating a consistent, mixed product flow at the mixer’s exit. This process, often done in stages, eliminates the inconsistencies associated with batch cycles, producing uniform results throughout the day. Exact Mixing uses advanced Loss-in-Weight technology for precise ingredient metering, integrated with user-friendly control systems allowing real-time adjustments.
With production volumes ranging from 50 kg/hour to over 10,000 kg/hour, Exact Mixing’s continuous mixers offer significant benefits, including consistent product quality and hydration and reduced labor and energy costs. The system’s design makes cleaning, maintaining, and monitoring easy, ensuring efficient, error-free production with excellent traceability and reduced contamination risk. Our continuous mixing systems are space-efficient and offer simplified operation, making them ideal for large-scale pastry production.
Customizable, Adaptable Solutions
Pastries like puff pastry, croissants, and danishes all have distinct production requirements. Exact Mixing’s continuous mixers offer the flexibility to fine-tune dough texture, hydration, and ingredient incorporation, ensuring each type of pastry receives the precise treatment it needs. This adaptability guarantees consistent quality across a wide range of products.
Additionally, our mixers are designed for scalability, allowing bakeries to increase production while maintaining the same high standards. As your business grows, Exact Mixing helps you expand efficiently, keeping production costs in check while preserving pastry quality.
Incorporating Advanced Technology
Exact Mixing integrates HydroBond Technology into our continuous mixers to ensure precise and efficient hydration of dry ingredients for pastry production. This state-of-the-art technology enables instant, even water absorption into the flour, guaranteeing consistent dough hydration. By optimizing ingredient incorporation and reducing mixing times, HydroBond helps streamline production. It ensures each batch of dough is uniform, well-hydrated, and ready for processing, increasing efficiency while cutting down production time.
Maximizing Food Safety and Hygiene
Maintaining strict hygiene standards is crucial during food production. Our continuous mixing systems are designed with food safety in mind, featuring easy-to-clean surfaces and clamshell designs that allow for quick access during maintenance. This simplifies the sanitation process, reduces downtime, and minimizes the risk of contamination. By incorporating advanced materials and construction, our mixers ensure that every batch is produced in a clean, controlled environment, meeting the stringent food safety standards required for large-scale bakery operations.
Perfect Your Pastry Production with Exact Mixing
Continuous mixing equipment from Exact Mixing offers the ideal balance of gentle dough handling, consistent quality, and improved efficiency for pastry production. Our mixers are designed to meet your production needs and support your business’s growth with customizable settings for dough texture, amount, hydration, and ingredient incorporation. Whether you’re making croissants, puff pastries, or other delicate baked goods, Exact Mixing provides the technology and support to optimize your production process.
Contact us today to discover how our continuous mixing solutions can help you perfect your pastry production line.