Mexico’s bakery industry is booming, producing over 4.5 million tons of baked goods annually. As demand rises both domestically and through exports to the U.S. and Central America, industrial bakeries in Mexico are under pressure to modernize operations, improve consistency, and increase output efficiently. Exact Mixing, a leading global supplier of industrial bakery equipment, provides a smart, scalable solution for these growing demands with state-of-the-art continuous mixers.
With five versatile mixer models available, our advanced systems support a wide range of dough types, including low-absorption snack doughs and high-absorption bread doughs. This flexibility makes it an ideal solution for bakeries that produce diverse products, from conchas to Orejas.
Here’s how Exact Mixing’s continuous mixers are helping industrial bakeries in Mexico streamline production and stay ahead:
- Meet High-Volume Demands
Our continuous mixing systems produce anywhere from 50 kg to over 10,000 kg of dough per hour, making them ideal for both mid-size producers and large industrial bakeries. Unlike traditional batch mixing, which requires frequent stops and manual oversight, continuous mixing enables nonstop production with a consistent dough flow to downstream equipment.
- Enhance Product Consistency
Quality and uniformity are critical in industrial baking, especially for companies exporting to countries with strict food safety and product standards. Our systems use advanced ingredient metering and mixing controls to ensure consistent hydration, texture, and temperature in every gram of dough. This reduces batch variability and improves product reliability, maintaining consumer trust and meeting international compliance requirements.
- Offset Labor Challenges
Labor shortages and rising manufacturing wages across Mexico’s industrial sector are prompting bakeries to seek more automated solutions. With Exact Mixing, bakeries can reduce labor needs in the mixing phase by up to 70%. Operators can shift focus from manual tasks like loading and cleaning to higher-value roles like quality control and packaging. The result is a more efficient operation with lower personnel costs and fewer process interruptions.
- Reduce Waste and Operating Costs
Due to overmixing or inconsistent hydration, traditional batch mixing results in approximately 3-5% ingredient loss per shift. On the other hand, Exact Mixing’s inline measurement and real-time control reduce ingredient waste to below 1%. A plant producing 5,000 kg of dough daily can add up to over 60 tons of saved ingredients per year.
Additionally, continuous systems use less energy by eliminating idle time and repeated motor restarts, leading to up to 20% energy savings. This is especially valuable for industrial bakeries in Mexico, where electricity costs have risen steadily and vary significantly across regions.
- Built-In Hygiene and Sanitation
In high-volume bakery production, cleanliness directly impacts product safety and operational efficiency. Exact Mixing’s equipment is designed to support rigorous sanitation protocols, featuring Clean-in-Place (CIP) systems and easy-access components. These features reduce cleaning time by up to 50% and minimize the risk of contamination, helping bakeries stay compliant while maximizing uptime.
The Future of Industrial Baking Starts Here!
Industrial baking is all about efficiency, consistency, and innovation. With demand rising at home and abroad, industrial bakeries in Mexico need equipment that can keep up without cutting corners. For bakeries aiming to grow their operations and stay competitive in domestic and export markets, Exact Mixing’s continuous mixers are an investment in the future.
Want to learn more? Explore mixer models, see mixers in action, or contact us today!
