Continuous mixing equipment helps bakeries produce a wide range of breakfast products with exceptional quality, consistency, and efficiency. With customizable features, easy integration, and energy-efficient operation, Exact Mixing’s continuous mixers are designed to meet specific requirements, allowing bakeries to optimize their production processes. Explore the benefits of continuous mixing and select the right mixer for your unique business needs!
Advantages of Continuous Mixing
Unlike batch mixing, where ingredients are combined in separate batches, continuous mixing incorporates and blends ingredients at a controlled rate, allowing for a steady flow. Exact Mixing’s continuous mixers provide numerous advantages for breakfast products, including:
- Consistency: Ensures uniform texture and ingredient distribution across large quantities.
- Efficiency: Streamlines the mixing process, reducing downtime between batches.
- Scalability: Easily accommodates high production volumes.
- Precision: Allows for real-time adjustments to ingredient ratios and mixing conditions.
- Reduced Waste: Minimizes ingredient waste by optimizing the mixing process.
Selecting a Continuous Mixer
Every Exact Mixing continuous mixer model offers unique features tailored to specific product needs, ensuring optimal performance for various dough types and capacities.
- EX Continuous Mixer
This mixer is best for wheat-based products that require precise dough development. Its gentle, continuous mixing action is especially effective for low-moisture, stiff doughs, ensuring excellent, reliable results.
- Applications: Bagels, crackers, sweet breads, rolls
- Production Capacity: Up to 7,500 kg/hour
- HDX Continuous Mixer
Ideal for breakfast goods requiring substantial hydration, the HDX Continuous Mixer produces well-developed dough with a soft, airy texture. It utilizes a two-stage system for high-absorption doughs, preventing overmixing and overheating to preserve dough integrity.
- Applications: English muffins, ciabatta, artisan bread, soft rolls, buns
- Production Capacity: From 1,500 to 10,000 kg/hour
- MX Continuous Mixer
This adaptable mixer handles a variety of doughs and batters, from light mixtures to dense pastes, delivering stable products through intense continuous mixing and complete ingredient integration.
- Applications: Muffins, cakes, cookie doughs, breakfast bars
- Production Capacity: Up to 8,000 kg/hour
- FX Continuous Mixer
The FX Continuous Mixer precisely hydrates powdery ingredients, producing uniform results for low-moisture breakfast products. Its high-speed lofting action evenly distributes small amounts of liquid to prevent clumping and overmixing.
- Applications: Instant pancake and waffle mixes, cereal and granola bases, powdered breakfast drink mixes
- Production Capacity: From 100 to 1,250 kg/hour.
- LDX Continuous Mixer
The LDX Continuous Mixer guarantees smooth, steady mixing for complex recipes requiring a two-stage mixing process. It separates ingredient incorporation from dough development to provide control and prevent overmixing.
- Applications: Cookies, biscotti, sweet bread, pastries
- Production Capacity: Up to 9,000 kg/hour
With equipment designed to adapt to each bakery’s space and existing setup, Exact Mixing works with you to develop flexible solutions that integrate seamlessly with your operations. Whether you want to improve product consistency, increase throughput, or reduce waste, Exact Mixing provides customized, reliable solutions.
Engineered for Excellence
Exact Mixing’s continuous mixing equipment is engineered to elevate breakfast, combining precision and adaptability for diverse product and business needs. Each model supports varying hydration levels, mixing intensities, and capacities, enabling bakeries to enhance their production while maintaining exceptional quality. With integrated advanced technology and customizable options, Exact Mixing empowers bakeries to innovate and excel in the competitive breakfast market.
For more information or to speak to an expert team member, please contact Exact Mixing here or call +1 610-693-5816.
