The best bakery goods start with the right mix. With purpose-built continuous mixing systems, Exact Mixing gives commercial bakeries the ability to deliver exceptional results with every batch.
Our full range of continuous mixers, each engineered for specific applications, ensures precise hydration, uniform dough development, and reliable performance. By pairing the right mixer model with the right product, bakeries can improve product quality, reduce waste, and streamline operations across their entire production line.
Breads, Rolls, and Baguettes
For high-absorption doughs like baguettes, sandwich loaves, and rolls, consistency and gluten development are essential. The HDX Continuous Mixer uses a two-stage process with twin-screw mixing followed by single-screw kneading. This process creates a highly developed dough at low temperatures. The result is bread with predictable volume, strong structure, and the texture consumers expect, batch after batch.
Cookies and Biscuits
Cookies and biscuits require a different approach. The LDX Continuous Mixer blends fats, sugar, and minor ingredients first before adding flour in a second stage. This two-step “creme-up” process ensures proper fat distribution, dough cohesiveness, and consistent sizing during forming. The outcome is cookies with a uniform bite, texture, and appearance.
Pastries and Sweet Breads
Croissants, danishes, cinnamon rolls, and other laminated doughs need gentle mixing to maintain dough strength without generating excess heat. The EX Continuous Mixer is designed for this purpose, delivering uniform hydration and pliable dough across a wide range of absorption levels. Bakers benefit from dough that is easier to laminate, proof, and bake, ensuring consistent layers and textures.
Muffins, Cakes, and Icings
The MX Continuous Mixer is designed for high-energy mixing. Fully incorporating wet and dry ingredients, it creates smooth, uniform batters that rise evenly and hold their shape. Inclusions like fruit or nuts can be added late in the process, ensuring even distribution without damage. The result is consistent, high-quality baked goods with dependable texture and appearance.
Chips, Crisps, and Low-Moisture Snacks
Fabricated chips and other low-moisture snacks start as dry powders that must absorb small, precise amounts of water. The FX Continuous Mixer lofts hygroscopic powders, like potato flakes, into atomized liquids, ensuring moisture is distributed evenly across every particle. This precision eliminates clumping and produces chips with consistent crispness, thickness, and flavor.
Why Partner with Exact Mixing?
With more than 100 continuous mixing installations worldwide, Exact Mixing has solved some of the most complex challenges in bakery production. Our mixers not only deliver consistent dough streams, but also simplify sanitation, reduce labor and energy costs, and improve downstream efficiency.
Beyond equipment, Exact Mixing backs every system with comprehensive support. Our parts department maintains stocked warehouses in Pennsylvania and Indiana to ensure replacement parts are shipped quickly, minimizing downtime. Our technical service teams provide global on-site training, rapid response times, and ongoing troubleshooting support to keep production lines running smoothly.
At the heart of our innovation is the Reading Bakery Systems Science & Innovation Center, a fully licensed facility where bakeries can test equipment, validate ingredients, and perfect new recipes on a pilot scale. Here, you can see your products mixed and processed first-hand using the most advanced continuous mixing technology available.
Whatever bakery goods you make, Exact Mixing has the continuous mixing equipment, expertise, and support to help you deliver products your customers love. Contact us to learn more and transform your production line today.
