Industrial bakeries in the UK that set out to find top-of-the-line continuous mixers end their searches at Exact Mixing. We are dedicated to helping you cut costs, reduce labor, and improve the consistency of your mixing process.
Since 1994, Exact Mixing has delivered innovative Continuous Mixing solutions to a growing number of customers and industries. We offer a full line of mixer models and sizes with production volumes that range from 50 kg/hour to over 10,000 kg/hour.
Is Continuous Mixing Right for Your Application?
Continuous Mixing is not the right choice for every application, but neither is batch mixing. If, for instance, you have several batch mixers feeding one large production line, Exact Mixing can demonstrate how Continuous Mixing technology could improve your process.
The development of improved mixers, control systems, and metering devices over the past decade, however, has resulted in Continuous Mixing systems that are accurate, reliable, and easy to use/maintain, including in the area of breads, cookies and crackers.
With the help of our Continuous Mixing Calculator, you can find out if your process would be a good fit for Continuous Mixing.
Continuous Mixers and Applications
Continuous Mixing means that ingredients are continuously metered directly into the mixing chamber, which generates a continuous stream of mixed product at the exit of the mixer. Mixing can also be done in stages to ensure that all ingredients have been properly incorporated.
Crackers: Consider the Exact EX Continuous Mixer for cracker products and other low-absorption, stiff, wheat-based doughs. The thorough but gentle mixing action quickly develops a mass and evenly blends leavening agents into the dough without generating excessive heat.
Buns, Breads & Rolls: The HDX Continuous Mixer was specifically designed for mixing ultra-high absorption, highly developed dough, such as for bread, hard rolls, hamburger and hot dog buns, English muffins, tortillas, multi-grain products, and similar products.
Crisp Products: The Exact FX Continuous Mixer is designed for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, corn chips, veggie chips, rice crisps, potato snack, multigrain chips, and more.
Cookies: The LDX Continuous Mixer is designed for cookies and any application where ingredients are blended before the flour is added. The two-stage mixing process is ideal for products that benefit from creme up and final mixing stages.
Fillings, Icings & Batters: The MX Continuous Mixer is designed to mix high-fat, high-solid products, such as icings, peanut butter, muffins, pie fillings, cake-style donuts, batters, and other fat/sugar mixtures. Mixing is done quickly to form a uniform mixture without creating excessive heat.
Exact Mixing also designs and supplies metering systems for nearly every Continuous Mixer we supply. Mixers are designed using Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system, so operators can always confirm and modify as needed.
If you are looking for Continuous Mixers for your industrial bakery in the UK, consider Exact Mixing. Contact our European Sales Manager, Joe Pocevicius, at +31-615-510-789, our USA headquarters at (01) 610-693-5816, or click here to explore our state-of-the-art products.