Staying on top of production orders can be challenging if your commercial bakery operates batch mixers. Consider switching to continuous mixers for industrial bakeries in Canada.
Although dependable, batch mixers follow a process that takes too long to complete a production order. The machines must complete all four stages of the dough-blending process before starting another batch. If a dough recipe takes 20 minutes to complete, your bakery cannot begin another production order for 20 minutes.
In 1994, Exact Mixing introduced a groundbreaking way for commercial bakeries to meet robust demand. As the name suggests, continuous mixing systems constantly feed dry ingredients to the measurement station for quick processing to the mixing and development stages. Continuous mixers can operate all four stages of the dough-blending process simultaneously, which means your industrial bakery in Canada can quickly ramp up production volumes. A significant increase in production volumes means your bakery generates much more revenue.
It is not just the revenue side of the business ledger that makes your bakery more money. Incorporating automated technology also helps your business save money in several ways. Automated technology self-monitors the dough-blending process, allowing you to reassign workers to other responsibilities. Automation ensures the accurate measurement of ingredients to lower food waste and reduce food costs. Our automated continuous mixers for industrial bakeries in Canada also prevent the mixing chambers from overheating.
5 Continuous Mixing Systems for Canadian Bakeries
The engineers at Exact Mixing have designed five different continuous mixers for industrial bakeries in Canada.
Precision is the key to completing a dough recipe with flour as the last dry ingredient. The LDX Continuous delivers the utmost accuracy as flour enters the mixing chamber at the right moment to complete the blending of dry ingredients, ensuring the formation of uniform masses that remain consistent in size, shape, weight, and texture.
With the HDX Continuous Mixer, a twin-screw blade mixes the dry ingredients required for different dough recipes before gently kneading the high-absorption dough using a single-screw blade. Just enough pressure is applied to the single-screw blade to complete the thick dough recipes that form baked goods such as buns, bread, hard rolls, and English muffins.
Automated technology plays a huge role in forming the dough used to create fabricated corn and potato chips. Small quantities of atomized liquids lift into large amounts of hydroscopic powders, forming dough that does not present surface imperfections like cracks, lumps, and troughs.
Because of the popularity of wheat-based foods, an increasing number of Canadian bakeries include wheat-based snacks such as crisps and thins on their dough processing menus. Installing the EX Continuous Mixer can help your bakery meet the robust demand for wheat-based dough products while not compromising the structural integrity of the delicate snacks.
The MX Continuous Mixers are versatile, as this machine forms the dough used for baked goods like cookies, pretzels, and pizza crusts. It also puts dough recipes through the pre-blend and creme-up stages. Like our other continuous mixing systems, the MX Continuous Mixer forms dough without generating excessive heat in the mixing chamber.
Exact Mixing designs and manufactures high-performance continuous mixers for industrial bakeries in Canada. To find out more, call Exact Mixing headquarters at 610-693-5816 or submit the short form on our website.
