As manufacturers of equipment for commercial bakeries, Continuous Mixers from Exact Mixing enable customers to save space, money, and energy.
Over the last 25 years, Exact Mixing has earned a reputation as the world’s most innovative developer of Continuous Mixing Systems. Exact joined Reading Bakery Systems in 2008, and continues to bring improved mixing solutions to customers around the world.
Continuous Mixing is now a proven solution in the pretzel, chip, baked snack, pastry, sweet goods, cookie, cracker, bars, pizza, tortilla, pet treat, and bread and bun industries.
Continuous Mixers and Applications
Continuous Mixing means that ingredients are continuously metered directly into the mixing chamber, which generates a continuous stream of mixed product at the exit of the mixer. Mixing can also be done in stages to ensure that all ingredients have been properly incorporated.
Crackers: Consider the Exact EX Continuous Mixer for cracker products and other low-absorption, stiff, wheat-based doughs. The thorough but gentle mixing action quickly develops a mass and evenly blends leavening agents into the dough without generating excessive heat.
Buns, Breads & Rolls: The HDX Continuous Mixer was specifically designed for mixing ultra-high absorption, highly developed dough, such as for bread, hard rolls, hamburger and hot dog buns, English muffins, tortillas, multi-grain products, and similar products.
Crisp Products: The Exact FX Continuous Mixer is designed for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, corn chips, veggie chips, rice crisps, potato snack, multigrain chips, and more.
Cookies: The LDX Continuous Mixer is designed for cookies and any application where ingredients are blended before the flour is added. The two-stage mixing process is ideal for products that benefit from creme up and final mixing stages.
Fillings, Icings & Batters: The MX Continuous Mixer is designed to mix high-fat, high-solid products, such as icings, peanut butter, muffins, pie fillings, cake-style donuts, batters, and other fat/sugar mixtures. Mixing is done quickly to form a uniform mixture without creating excessive heat.
Exact Mixing also designs and supplies metering systems for nearly every Continuous Mixer we supply. Mixers are designed using Loss-in-Weight technology – the most accurate feeding technology available. And all metering and mixing procedures are monitored and initiated by the control system, so operators can always confirm and modify as needed.
Watch a Demonstration in the Science & Innovation Center
To see your products being mixed with a Continuous Mixer, we encourage you to visit our Reading Bakery Systems Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all types of Exact Mixers are available, in addition to an automated bulk handling system, a horizontal dry blender, gravimetric dry feeders and mass flow liquid systems.
We have a 6-Step Demonstration Process that will demonstrate the many benefits of Continuous Mixing using your ingredients and know-how at a pilot-scale level. This 6-Step Process will help identify advantages such as greater consistency and reduced labor expenses. In addition, you will learn how Continuous Mixing can meet the challenges of food safety and energy efficiency.
With our Continuous Mixers and our expertise, Exact Mixing helps improve consistency, reduce labor, cut costs, and simplify the mixing process in commercial bakeries. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online to learn more.