Whether producing pan de sal, ensaymada, buns, or snack crackers, industrial bakeries in the Philippines need commercial mixing equipment that delivers uniform dough quality, high throughput, and integration with modern automated systems. Exact Mixing offers advanced continuous mixing technology that helps manufacturers increase productivity, reduce waste, and maintain top-tier product consistency.
Continuous Mixing: A Better Way to Mix Dough
Unlike batch mixing, which stops and restarts between each load, continuous mixing keeps production moving. Ingredients are continuously metered, mixed, and delivered to downstream processing equipment without interruption. This eliminates batch-to-batch variation and significantly boosts output without increasing labor requirements.
Exact Mixing’s versatile range of continuous mixing models is suitable for various dough types, hydration levels, and production capacities, including:
- EX Mixer: For low- to mid-absorption doughs like breads and pet treats. Handles up to 10,000 kg/hour.
- MX Mixer: For high-absorption doughs with long mix times, like English muffins and similar products. Handles up to 8,000 kg/hour.
- FX Mixer: For fluid or wet batters. Capacity ranges from 100 to 1,250 kg/hour.
- LDX Mixer: For two-stage mixing, such as cookie and sheeted doughs. Handles up to 7,000 kg/hour.
- HDX Mixer: For long-mix, high-absorption doughs used in artisan breads and rolls. Handles up to 8,000 kg/hour.
Exact Mixing’s pilot-size mixers are a practical, low-risk solution for bakeries expanding or exploring new product lines. These scaled-down versions of our full-size continuous mixers operate at 50 to 250 kg/hour and are ideal for:
- Product Development: Test new formulations and dough types before scaling up to full production.
- Ingredient Testing: Assess how local or specialty ingredients perform in a continuous mixing environment.
- Staff Training: Train teams on continuous mixing processes without interrupting mainline operations.
Additionally, bench-top models of the EX and MX mixers (producing up to 200 kg/hour) are available for even smaller-scale R&D. These compact systems are perfect for early-stage recipe development, especially for bakeries aiming to diversify offerings or enter new markets confidently.
Features That Power Performance
All Exact Mixing continuous mixing systems are engineered to enhance performance, efficiency, and product consistency.
- High Output: Continuous dough flow up to 10,000 kg/hr boosts throughput and reduces downtime.
- Accurate Metering: Precise ingredient control ensures consistent quality and minimizes waste.
- Consistent Results: Maintains ideal dough texture, hydration, and temperature.
- Easy Monitoring: Intuitive touchscreen controls allow real-time adjustments.
- Hygienic Design: CIP-ready and easy to clean for safe, low-maintenance operation.
Efficiency, Cost Savings, and Sustainability
Compared to traditional batch systems, the advantages of continuous mixing include:
- Lower energy use through optimized motor efficiency
- Reduced labor with automated mixing and cleaning
- Minimized downtime and faster production cycles
- Improved food safety via enclosed systems and kill-step integration
- Less waste and water use for a more sustainable operation
These combined benefits make Exact Mixing an ideal partner for industrial bakeries seeking to modernize operations while meeting regulatory standards and sustainability commitments.
Take the First Step Today!
Is commercial mixing equipment right for your industrial bakery in the Philippines? Use Exact Mixing’s Continuous Mixing Calculator to find out. Answer a few quick questions about your current setup, and you’ll get personalized insights on how continuous mixing could improve product consistency and save on operational costs. Ready to take the first step? Try the calculator today.