For the last three decades, Exact Mixing has led commercial mixing equipment innovation, designing advanced equipment to address the diverse demands of the food manufacturing industry. Our extensive range of mixers offers unmatched consistency, efficiency, and quality. Combined with cutting-edge technologies and backed by a state-of-the-art innovation center, Exact Mixing’s mixing solutions allow companies to optimize operations and deliver exceptional results.
Continuous Mixers
Our continuous mixers integrate dry materials handling, blending, and ingredient metering into a single, efficient system. Monitored and controlled for precision, this method ensures consistent, high-quality products, improves food safety, and simplifies workflows.
Each Exact Mixer Model is engineered to handle a variety of formulations, from low-moisture doughs to high-absorption mixes. Models include:
- EX Continuous Mixer: Ideal for wheat-based products, it gently mixes low-moisture, stiff doughs without generating excessive heat.
- FX Continuous Mixer: This mixer distributes small amounts of moisture evenly into large quantities of powder, making it suitable for hygroscopic powders like potato flakes.
- LDX Continuous Mixer: Combines minor ingredients and a portion of flour in the first stage, with the remaining flour added to create the final dough, making it ideal for most types of cookies.
- HDX Continuous Mixer: Designed for high-absorption doughs, it uses a two-stage process to mix and knead dough at low temperatures, perfect for products like buns and breads.
- MX Continuous Mixer: A versatile mixer suitable for various products, including cookies, snacks, batters, and pastes.
Hydrobond Technology
Exact Mixing’s Hydrobond Technology offers a groundbreaking approach to improving the efficiency and accuracy of continuous mixing systems. This advanced solution allows liquids and dry ingredients, like flour, to be combined rapidly without causing a notable rise in temperature. Hydrobond Technology benefits manufacturers producing high-hydration doughs, batters, and mixes, offering:
- Rapid Mixing: Hydrobond Technology accelerates the mixing process, significantly reducing the time needed for hydration.
- Consistent Results: Ensures even hydration and ingredient integration for improved dough quality.
- Smaller Equipment Footprint: Allows for shorter mixers, which saves space and reduces installation costs.
- Energy Efficiency: The streamlined mixing process reduces energy consumption, aligning with manufacturers’ sustainability goals.
- Versatility: It can be integrated into pre-hydration systems to mix dry ingredients and water directly into a brew holding tank, making it ideal for various applications.
The Science & Innovation Center
The Reading Bakery Systems Science & Innovation Center is a fully equipped facility for advancing food processing research and development. Manufacturers can test and refine their processes using Exact Mixing’s continuous mixing systems, guided by experienced professionals in a comprehensive process line.
The center features all Exact Mixer models and advanced equipment like automated bulk handling systems, horizontal dry blenders, gravimetric feeders, and mass flow liquid systems. Through the 6-Step Demonstration Process, clients gain insights into the benefits of Continuous Mixing, including improved consistency, reduced labor, and solutions for food safety and energy efficiency. The Innovation Center provides manufacturers with the tools and expertise to confidently optimize their production processes.
Experience Innovation and Excellence
With a commitment to innovation, precision, and efficiency, Exact Mixing has earned a reputation as one of the top commercial mixing equipment companies worldwide.
Our versatile mixer models and advanced technologies deliver reliable solutions that optimize production and maintain consistent quality. Supported by the expertise and resources of the Science & Innovation Center, you can refine your production processes and address industry challenges with ease.
For more information, please complete a Contact Inquiry or call +1 610-693-5816.
