Explore the many advantages of Continuous Mixers from Exact Mixing. Our commercial mixers and blenders for bakeries and our expertise can help you reduce costs, improve product consistency, and simplify your mixing process.
Exact Mixing, a Reading Bakery Systems brand, is the leading supplier of Continuous Mixing systems for the food industry and has solved complex mixing challenges for customers across the globe.
Founded in Memphis, Tennessee in 1994, Exact Mixing joined Reading Bakery Systems in 2008 and continues to bring innovative solutions to a growing number of customers and industries. Exact Mixing equipment is now engineered and manufactured at the main Reading Bakery Systems facility in Robesonia, Pennsylvania.
Continuous Mixing Applications
Cookies, Snacks, Fillings: Our most versatile mixer, the MX Continuous Mixer, is designed for mixing a wide range of products including cookies, snacks, cake-style donuts, batters, icings, pastes, peanut butter, pie fillings, and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat. It is also used for products where inclusions are a large portion of the recipe. Inclusions can be added near the exit of the mixer to obtain a uniform mix with no damage.
Crackers & Wheat-Based Snacks: Many products can be produced in our EX Continuous Mixer, including crackers, bagels, pizza, cookies, bread snacks, pretzels, rye chips, sushka, pie crusts, pocket sandwiches and pastries, pet treats, and other low- to mid-absorption, fully developed doughs. It uniformly mixes products with a variety of dough moisture levels, reduces lay time, eliminates dough troughs, and reduces labor and energy thanks to full automation.
Chips & Crisps: The Exact FX Continuous Mixer is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more. A high-speed mixing shaft lifts powdered ingredients into and through atomized liquids sprayed into the mixing chamber.
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer which is designed specifically for mixing ultra-high absorption, highly developed dough, such as for breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and similar products. This two-stage system mixes all ingredients into a uniform mass in the first stage with a twin-screw mixer, and then, in the second stage, kneads the dough to the proper development level with a single-screw mixer.
Try our Continuous Mixing Calculator to explore whether your process is a good fit for continuous mixing. If you would like to see your products being mixed in a continuous process, we encourage you to visit our Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all types of Exact Mixers are available.
If you interested in more information about Exact Mixing mixers and blenders for commercial bakeries, contact us at (01) 610-693-5816, or click here to contact us online.