If you are interested in replacing your commercial dough mixing equipment, discover the advantages of Exact Mixing’s unrivaled range of Continuous Mixers.
Since 1994, Exact Mixing has delivered innovative Continuous Mixing solutions to a growing number of customers and industries. We offer a full line of mixer models and sizes with production volumes that range from 50 kg/hour to over 10,000 kg/hour. Our team is dedicated to helping you reduce labor, cut costs, improve consistency, and simplify your mixing process.
What is Continuous Mixing?
Continuous Mixing is the process of continuously metering ingredients directly into the mixing chamber and generating a continuous stream of dough at the exit of the mixer. The mixing may be done in stages to ensure all ingredients are incorporated properly.
Benefits of Continuous Mixing
The benefits of Continuous Mixing include:
- Consistent weight, size and texture of finished product
- Better integration of minor ingredients
- Even dough hydration
- High production rates with one mixer
- One mixer feeds multiple lines
- Automated self-monitoring and self-correcting system
- Requires less labor and energy than batch mixing
- Quick and easy changeovers
- Dough leaves mixer in usable size loaves
- Clamshell design makes it easy to sanitize, maintain, clean and inspect
- User-friendly interface control panel
- Easy to learn and operate
- Excellent traceability
- Improves food safety; eliminates chance of contamination
- Simplifies the mixing process and dough feed equipment
- Achieve verifiable kill temperatures (pet treats)
Exact Continuous Mixer Models
MX Continuous Mixer – Ideal for a wide range of products including cookies, snacks, batters, icings, pretzels, pizza and pastes. This is our most versatile mixer and is also an ideal first stage mixer for processes that require creme up and pre-blend stages.
HDX Continuous Mixer – Ideal for buns, breads, English muffins and similar products and specifically designed to manufacture highly developed dough at low temperatures. All ingredients are first mixed into a uniform mass with a twin screw mixer. In a separate section, the dough is kneaded to the proper development level with a single screw mixer.
EX Continuous Mixer – Ideal for wheat-based products such as sweet goods, and crackers, and well-suited for all but the lowest viscosity powder/liquid mixtures; and designed to uniformly mix products where dough moisture levels range from very low to very high. The dough is gently mixed and developed without generating excessive heat.
FX Continuous Mixer – Ideal for hydroscopic powders such as potato flakes used to make fabricated potato chips and any other low moisture mixtures. The mixer is designed to distribute small amounts of moisture evenly into large amounts of powder by lifting the powder into atomized liquids.
LDX Continuous Mixer – Ideal for most types of cookies and other applications where ingredients are blended before flour is added. All ingredients except flour are combined in the crème-up stage, and special mixing elements cut the fat into the other ingredients. The flour is added before the development stage where the final dough is created.
If you are evaluating commercial dough making equipment, consider Exact Mixing and our unrivaled line of Continuous Mixing systems. Call our Robesonia, Pennsylvania headquarters at (01) 610-693-5816 or contact us online and explore our innovative equipment.