If you want to improve the consistency and hydration of your dough, look no further than Exact Mixing for the best commercial bakery mixers and systems and explore how Continuous Mixing can improve your products and process.
Exact Mixing is proud to be a Reading Bakery Systems brand and the leading supplier of Continuous Mixing Systems for the food industry. Our mixers are well-suited for the baked snack, cookie, biscuit, cracker, sweet goods, pizza, tortilla, pet treat, and bread and buns industries. We also offer Continuous Mixing solutions for non-bakery items, such as peanut butter, icing, protein bars, and pet treats.
Continuous Mixing Applications
Cookies, Snacks, Fillings: Our most versatile mixer, the MX Continuous Mixer, is designed for mixing a wide range of products including cookies, snacks, cake-style donuts, batters, icings, pastes, peanut butter, pie fillings, and other fat/sugar mixtures. Solid ingredients are quickly blended into solid fat to form a uniform mixture without creating excessive heat. It is also used for products where inclusions are a large portion of the recipe. Inclusions can be added near the exit of the mixer to obtain a uniform mix with no damage.
Crackers & Wheat-Based Snacks: Many products can be produced in our EX Continuous Mixer, including crackers, bagels, pizza, cookies, bread snacks, pretzels, rye chips, sushka, pie crusts, pocket sandwiches and pastries, pet treats, and other low- to mid-absorption, fully developed doughs. It uniformly mixes products with a variety of dough moisture levels, reduces lay time, eliminates dough troughs, and reduces labor and energy thanks to full automation.
Chips & Crisps: The Exact FX Continuous Mixer is designed specifically for products where critical moisture levels determine final product texture, such as baked potato chips, stackable potato chips, rice crisps, corn chips, veggie chips, potato snack, multigrain chips, and more. A high-speed mixing shaft lifts powdered ingredients into and through atomized liquids sprayed into the mixing chamber.
Buns, Breads & Rolls: Exact Mixing offers the HDX Continuous Mixer which is designed specifically for mixing ultra-high absorption, highly developed dough, such as for breads, hamburger and hot dog buns, hard rolls, English muffins, tortillas, multi-grain products, and similar products. This two-stage system mixes all ingredients into a uniform mass in the first stage with a twin-screw mixer, and then, in the second stage, kneads the dough to the proper development level with a single-screw mixer.
Will Your Process Be a Good Fit?
The Continuous Mixing Calculator can help you identify whether your process would be a good fit for continuous mixing. If you want to see your products being mixed in a continuous process, schedule a visit to our Science & Innovation Center in Sinking Spring, Pennsylvania, where pilot versions of all types of Exact Mixers are available.
If you would like more information about continuous bakery mixers and systems or are interested in how your products can be mixed in a continuous process, get in touch with Exact Mixing at (01) 610.693.5816 or contact us online.