Many commercial and industrial bakeries that manufacture and distribute baked snacks have long implemented the batch mixing technique. Since 1994, Exact Mixing has offered an alternative way for commercial and industrial bakeries to produce dough for baked goods. The commercial and industrial bakeries that have converted to the continuous mixing method have experienced lower labor costs while at the same time increasing production outputs for a wide variety of baked snacks. For example, your commercial or industrial bakery can increase dough production from 50 kg an hour to more than 10,000 kg per hour by switching to the continuous mixing process
As a part of Reading Bakery Systems, Exact Mixing assigns a team of engineers to work with commercial and industrial bakeries to solve complex mixing problems. For more than 25 years, our mission has been to eliminate the costly and time-consuming steps associated with the batch mixing process by improving our continuous mixers’ performance.
What Continuous Mixing Applications Does Exact Mixing Offer?
Virtually any dough product made using batch-mixing equipment adapts perfectly to the continuous mixing process. Exact Mixing offers a complete line of continuous mixers and models that mix various dough products.
Explicitly designed to handle the mixing of ultra-high absorption dough, the HDX Continuous Mixer from Exact Mixing produces highly developed dough for hamburger and hot dog buns, as well as for rolls, bread, English muffins, and multi-grain bakery products. Flexibility is the key feature of this type of continuous mixer, as you can set production rates as low as 1,500 per hour and as high as 10,000 kg an hour.
As the most versatile continuous mixer in the Exact Mixing lineup, the MX Continuous Mixer operates as a twin screw mixer to make it the perfect mixer for a wide range of snacks, such as cookies, muffins, and pretzels. Because of the double-screw action, your commercial or industrial bakery also can create a delicious batter, icing, and pie-filling recipes. Solid ingredients quickly blend into solid fat to create a consistent mixture without generating too much heat. Production rates go as high as 8,000 kg per hour.
If your commercial or industrial bakery produces low to mid-absorption dough that fully develops, the EX Continuous Mixer represents the most effective option for gently kneading thin, delicate dough products. This mixer is ideal for producing dough made for crackers and wheat-based baked goods. Its versatility shines when you set the production rate to generate the dough used to bake pet treats. The EX Continuous Mixer offers a dough production rate as high as 7,500 kg an hour.
We also encourage you to check out our LDX Continuous Mixer, which is most effective for applications that blend ingredients before adding the dough. Our FX Continuous Mixer represents a high-shear mixer designed for dough products with critical moisture levels, such as corn chips, potato chips, and rice crisps.
Does Exact Mixing Offer Tech Support?
Exact Mixing ensures every commercial and industrial bakery that purchases continuous mixers gain the knowledge required to produce the highest quality dough. Our team of tech support professionals visits your bakery to test and install every continuous mixer. Each continuous mixer you buy from Exact Mixing includes an operation manual describing how to optimize performance in easy-to-understand instructions.
Learn more about the continuous mixing method and the best mixers Exact Mixing offers commercial and industrial bakeries by submitting the Contact form or by calling our headquarters at 610-693-5816.