American manufacturing is built on strict quality standards and compliance with food safety regulations, including those of the FDA and USDA. When you source equipment from a USA-based supplier, like Exact Mixing, you gain confidence that your systems meet the highest benchmarks for durability, reliability, and sanitation. Local suppliers also reduce downtime by providing quicker access to replacement parts and technical support, helping bakeries avoid costly interruptions in production.
For companies that emphasize locally sourced ingredients and sustainable practices, working with Exact Mixing also aligns with brand values, strengthening the story behind every product you deliver to customers.
Exact Mixing: Leaders in Continuous Mixing
As part of Reading Bakery Systems, Exact Mixing has been at the forefront of continuous mixing technology for nearly 30 years. With over 100 installations worldwide, Exact Mixing has helped bakeries of all sizes replace the inefficiencies of batch mixing with streamlined, automated systems that deliver a continuous stream of dough at the exact rate it is needed.
Unlike traditional batch mixing, continuous mixing eliminates stop-and-go cycles, producing uniform hydration and consistent dough quality every time. This approach reduces labor requirements, cuts energy costs, and improves downstream efficiency across the dividing, proofing, baking, and packaging stages.
A Complete Continuous Mixing Process
Exact Mixing offers specialized continuous mixer models for various product types:
- HDX – Two-stage mixing for high-absorption bread doughs, ensuring strong structure and volume at low temperatures.
- LDX – Two-stage “creme-up” design perfect for cookies and biscuits, delivering optimal fat and sugar distribution.
- EX – Gentle, uniform mixing suited for laminated pastries, sweet bread, crackers, and pizza dough.
- MX – High-energy continuous mixing that includes late-stage inclusion loading
- for cakes, muffins, icings, and batters.
- FX – Precision hydration of powders using atomized liquid for fabricated chips and low-moisture snacks
Our continuous mixing systems are fully integrated solutions designed to streamline every stage of dough preparation. Each system includes:
- Materials Handling – Efficiently moves dry ingredients from silos, bulk bags, or blending stations.
- Ingredient Metering – Pairing gravimetric Loss-in-Weight feeders for dry ingredients with closed-loop, flow-metered liquid controls ensures precise recipe accuracy.
- Blending of Minor Ingredients – Pre-metering integration improves consistency and flexibility across product lines.
- Operator Interface & Controls – An intuitive control platform integrates metering and mixing, monitors quality at every step, and captures data for troubleshooting and continuous improvement.
This integrated process ensures every recipe starts with accurate ingredient delivery and ends with a consistent, high-quality dough stream.
Service, Support, and Innovation
At Exact Mixing, we go far beyond supplying equipment. We provide end-to-end support to ensure long-term success for every bakery partner. At the Reading Bakery Systems Science & Innovation Center, bakeries gain a unique opportunity to explore continuous mixing before committing to full-scale investment.
Our parts department maintains fully stocked warehouses in Pennsylvania and Indiana, allowing us to ship replacement parts quickly and minimize costly downtime. The technical service team provides on-site training to help operators and maintenance staff maximize their equipment’s performance, as well as installation and startup assistance to ensure smooth integration into existing lines.
Our experts also offer process optimization consulting to fine-tune recipes, reduce waste, and boost efficiency, along with remote diagnostics and support for faster response times and minimal disruptions.
Let’s Work Together
Looking for the best bakery equipment suppliers in the USA? Whether you produce bread, cookies, pastries, or snacks, Exact Mixing has the equipment, expertise, and support to transform your operations. Contact us to learn how our continuous mixing solutions can strengthen your production line and help your bakery deliver products customers love.
